IP Library Granted Patent US 7,525,821
Granted Patent B2
US 7,525,821 · App. 12/057,682 · Granted Apr 28, 2009

Power supply system and apparatus

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Quick Facts
Patent No.
US 7,525,821
App. No.
12/057,682
Granted
Apr 28, 2009
Kind
B2
Abstract

The present invention relates to a switched mode power supply with programmable digital control and to a power supply system comprising a plurality of switched mode power supplies. The input terminals and the output terminals of the switched mode power supply system are separated by an insulation barrier, and the switched mode power supply comprises a conversion stage having at least one switching element. The switching element of the conversion stage, as well as any switching elements of a possible pre-regulator, is digitally controlled by a programmable digital circuit. In one embodiment of the switched mode power supply, the programmable digital circuit is located on the primary side of the insulation barrier.

Claims (77)

1. A switched mode power supply comprising:

input terminals for receiving electric power and output terminals for delivering an output power having an output voltage and an output current;

wherein the input terminals are separated from the output terminals by an insulation barrier adapted to electrically insulate the input terminals from the output terminals so that the input terminals are provided on a primary side of the insulation barrier and the output terminals are provided on a secondary side of the insulation barrier;

the insulation barrier being provided by a transformer having a primary winding and a secondary winding;

the switched mode power supply further comprising:

a converter stage coupled between the input terminals and the output terminals, the converter stage having at least one controllable first switching element for generating a converter stage duty cycle so as to cause the converter stage to generate the output signal, the at least one first switching element being located on the primary side of tile insulation barrier; and

a programmable digital circuit for controlling the at least one first switching element; wherein:

the programmable digital circuit has a memory and means for receiving a signal representing the input current of the converter stage;

the switched mode power supply being characterized in that the programmable digital circuit is located on the primary side of the insulation barrier;

the programmable digital circuit is adapted to derive the output current from the signal representing the input current of the converter stage by means of executable commands stored in the memory; and

the programmable digital circuit is further adapted to use the derived value of the output current in the control of the first switching element;

wherein the executable commands are operable to generate the derived value of the output current as a value corresponding to the numerical value of:

I

out

est

=

(

I

int

-

I

int

off

)

N

p

DN

s

E

when the value representing the duty cycle is higher than a first threshold value; wherein:

I int is the input current of the converter stage,

I int off is an offset current;

D is the value representing the duty cycle;

N p is the number of turns of the primary winding;

N s is the number of turns of the secondary winding;

and E is a value representing the efficiency of the switched mode power supply.

2. The switched mode power supply of claim 1 , wherein:

E=k when the value representing the duty cycle is higher than a second threshold value; and

E=k(a+bD) when the value representing the duty cycle is lower than the second threshold value;

wherein k, a and b are constants, and D is the value representing the duty cycle.

3. The switched mode power supply of claim 1 wherein the absolute value of I int off is greater than zero.

4. The switched mode power supply of claim 1 , wherein:

the executable commands are operable to generate the derived value of the output current, when the value representing the duty cycle is lower than the first threshold value, as being proportional to the input current.

5. The switched mode power supply of claim 1 , wherein:

the programmable digital circuit is adapted to store the value representing the duty cycle in the memory, and wherein the executable commands are operable to generate the derived value of the output current in dependency of the value representing the duty cycle stored in the memory.

6. The switched mode power supply of claim 1 , wherein:

the converter stage can operate in a mode for delivering a substantially constant output power; and

the converter stage can operate in a mode for delivering a substantially constant output current.

7. The switched mode power supply of claim 6 , wherein no signal representing the output voltage is used by the programmable digital circuit in generating the duty cycle when the converter stage operates in the mode for delivering a substantially constant output current or in the mode for delivering a substantially constant output voltage.

8. The switched mode power supply of claim 1 further comprising a converter stage output controller adapted to control the value of the converter stage duty cycle;

the converter stage output controller being at least partly embodied by the programmable digital circuit.

9. The switched mode power supply according to claim 8 , wherein the programmable digital circuit is further adapted to operate the converter stage so as to deliver a substantially constant output current in dependence of the derived value of the output current and information indicative of the converter stage duty cycle.

10. The switched mode power supply according to claim 9 , wherein the programmable digital circuit is further adapted to enable the operation of the converter stage so as to deliver a substantially constant output current in dependence of the derived output current value and the information indicative of the converter stage duty cycle when the value of the duty cycle is higher than a first threshold value.

11. The switched mode power supply of claim 1 wherein the first threshold value is a value of 0.4 or less.

12. The switched mode power supply of claim 9 , wherein the converter stage output controller is adapted to control the value of the converter stage duty cycle so that the converter stage operates in a mode for delivering a substantially constant output voltage.

13. The switched mode power supply of claim 1 wherein the converter stage is a DC/DC converter stage.

14. The switched mode power supply of claim 1 , wherein the converter stage comprises four switching elements arranged in a full-bridge, the programmable digital circuit being adapted to control the four switching elements.

15. The switched mode power supply of claim 14 , wherein:

the programmable digital circuit is adapted to generate and send one pulse width modulated signal to each of the four switching elements; and

the programmable digital circuit is further adapted to determining a phase shift in two of the four pulse width modulated signals with respect to the other two of the four pulse width modulated signals the phase shift being determined based on a desired value of the duty cycle of the full-bridge.

16. The switched mode power supply of claim 15 wherein the programmable digital circuit is adapted to use the mains frequency in determining timing of re-start attempts of the switched mode power supply.

17. The switched mode power supply of claim 1 wherein:

the programmable digital circuit is adapted to receive a signal indicative of the mains voltage to which the input terminals of the switched mode power supply are connected; and

the programmable digital circuit is further adapted to use the signal in determining the maximum power delivered by the switched mode power supply.

18. The switched mode power supply of claim 1 , wherein the switched mode power supply comprises:

means for measuring a quantity, such as the input current or the output voltage;

means for generating a reference value of the quantity;

means for generating the difference between the measured value and the reference value of the quantity; and

the programmable digital circuit comprises means for converting the difference between the measured value and the reference value of the quantity into digital representation.

19. The switched mode power supply claim 1 , further comprising a pre-regulator coupled between the input terminals and the converter stage, the pre-regulator including a second switching element controlled by the programmable digital circuit.

20. A power supply system comprising:

a first switched mode power supply of claim 1 , the first switched mode power supply being adapted to deliver a first power output;

a second switched mode power supply of claim 1 , the second switched mode power supply being adapted to deliver a second power output;

a distribution unit having a distribution unit input being connected to receive the first power output and the second power output; and

at least one distribution unit output for supplying electric power to a load.

Assignments (12)
SECURITY INTEREST Recorded Oct 26, 2021
From: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.
To: UMB BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 057923/0782 →
SECURITY AGREEMENT Recorded Mar 3, 2020
From: ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.; VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A.
Reel/Frame 052076/0874 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: JPMORGAN CHASE BANK, N.A.
To: VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT CORPORATION); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT HUNTSVILLE, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT REDMOND CORP.); VERTIV CORPORATION (F/K/A EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.); VERTIV CORPORATION (F/K/A LIEBERT CORPORATION); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT FREMONT, LLC)
Reel/Frame 052065/0757 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: THE BANK OF NEW YORK MELLON TRUST COMPANY N.A.
To: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.
Reel/Frame 052071/0913 →
MERGER Recorded Feb 5, 2020
From: VERTIV ENERGY SYSTEMS, INC.
To: VERTIV CORPORATION
Reel/Frame 051830/0692 →
SECOND LIEN SECURITY AGREEMENT Recorded Jun 10, 2019
From: VERTIV IT SYSTEMS, INC.; VERTIV CORPORATION; VERTIV NORTH AMERICA, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV ENERGY SYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049415/0262 →
CHANGE OF NAME Recorded May 16, 2017
From: EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.
To: VERTIV ENERGY SYSTEMS, INC.
Reel/Frame 042469/0671 →
ABL SECURITY AGREEMENT Recorded Mar 6, 2017
From: ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 041941/0363 →
SECURITY AGREEMENT Recorded Mar 2, 2017
From: ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 041944/0892 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2016
From: EMERSON NETWORK POWER ENERGY SYSTEMS AB
To: EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.
Reel/Frame 040521/0879 →
CHANGE OF NAME Recorded Dec 5, 2016
From: EMERSON ENERGY SYSTEMS AB
To: EMERSON NETWORK POWER ENERGY SYSTEMS AB
Reel/Frame 040816/0908 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2016
From: HANSSON, ANDRES; SAHLSTROM, THOMAS; MA, JUN; ANDERSSON, MATTIAS
To: EMERSON ENERGY SYSTEMS AB
Reel/Frame 040521/0138 →