Method and arrangement of impregnating chips
View Patent ↗The method and an arrangement are for improved impregnation of chips in association with the manufacture of chemical cellulose pulp. Un-steamed chips are fed into an impregnation vessel ( 30 ) in which a fluid level (LIQ_LEV) is established under the highest level (CH_LEV) of the chips. An improved impregnation arrangement for the chips is obtained by the addition of impregnation fluids (BL 1 /BL 2 /BL 3 ) with increasing temperatures at different heights (P 1 , P 2 , P 3 ), and by the establishment of a counter-flow zone (Z 1 ) in the uppermost part of the impregnation vessel. The requirement for steaming may in this way be dramatically reduced while at the same time the amount of expelled waste gases may be minimized. A major part of the volatile compounds present in the wood are bound to the impregnation fluid (REC) that is withdrawn.
1. A method for the impregnation of chips during the manufacture of chemical pulp comprising:
(a) continuously feeding chips without preceding steaming to a top of an impregnation vessel in which a pressure at essentially atmospheric pressure, ±0.5 bar, is established at the top, and continuously feeding out impregnated chips at a bottom of the impregnation vessel,
providing a first impregnation fluid having a first temperature and a second impregnation fluid having a second temperature,
(b) heating the chips in an upper fluid-filled zone of the impregnation vessel by adding the first impregnation fluid at the first temperature,
(c) heating the chips in a second fluid-filled zone under the upper fluid-filled zone by adding the second impregnation fluid at the second temperature that exceeds the first temperature by at least 5° C.,
(d) establishing a fluid level in the impregnation vessel by adding and withdrawing impregnation fluid, establishing the fluid level such that the fluid level lies under a chip-level of the chips in the impregnation vessel, and withdrawing impregnation fluid at a position in the impregnation vessel above a position of addition of the first impregnation fluid, establishing a flow (BL 1 V ) of impregnation fluid in a direction opposite to a sinking motion of the chips in at least an upper part of the impregnation vessel.
2. The method according to claim 1 wherein the first temperature exceeds 100° C. and the addition of the first impregnation fluid takes place under a fluid level that has been established by the added impregnation fluid at a position in the impregnation vessel at which an ambient pressure corresponds to or exceeds a saturation pressure.
3. The method according to claim 2 wherein the second temperature exceeds 110° C. and the addition of the second impregnation fluid takes place under the position at which the first impregnation fluid is added, and at a position in the impregnation vessel at which the ambient pressure corresponds to or exceeds the saturation pressure.
4. The method according to claim 3 wherein the chips are heated in a third fluid-filled zone under the second zone by an addition of a third impregnation fluid at a third temperature that exceeds the second temperature by at least 5° C.
5. The method according to claim 4 wherein the third temperature exceeds 115° C. and the addition of the third impregnation fluid takes place under the position at which the second impregnation fluid is added to the vessel, and at a position in the impregnation vessel at which the ambient pressure corresponds to or exceeds the saturation pressure.
6. The method according to claim 5 wherein the first, second and third impregnation fluids are principally established, to a degree of at least 50% from a common flow of black liquor that has been withdrawn from a subsequent cooking stage, the method further comprises
(a) adjusting the temperature of the first impregnation fluid by cooling the black liquor,
(b) obtaining the third impregnation fluid directly from the common flow of black liquor, and
(c) adjusting the temperature of the second impregnation fluid by mixing a flow of black liquor that has been cooled in step (a) and the non-cooled flow from step (b).
7. The method according to claim 1 wherein the chips, that lie over the fluid level established by the impregnation fluid during normal steady-state operation, are not heated by an addition of extra steam to the impregnation vessel.
8. The method according to claim 1 wherein the chips that lie above the fluid level established by the impregnation fluid are heated by an addition of steam to the impregnation vessel such that a temperature of the chips of minimum 20° C. and maximum 80° C. is obtained before the chips reach the fluid level established by the impregnation fluid.