IP Library Granted Patent US 7,622,667
Granted Patent B2
US 7,622,667 · App. 11/086,826 · Granted Nov 24, 2009

Photovoltaic fibers

Assignee: Konarka Technologies, Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,622,667
App. No.
11/086,826
Granted
Nov 24, 2009
Kind
B2
Abstract

Photovoltaic materials and methods of photovoltaic cell fabrication provide a photovoltaic cell in the form of a fiber. These fibers may be formed into a flexible fabric or textile.

Claims (82)

1. An article, comprising:

a fiber core having an outer surface;

an electrical conductor in the form of a wire;

a photoconversion material disposed between the outer surface of the fiber core and the electrical conductor;

an additional material; comprising a charge carrier material and

a protective layer surrounding the fiber core, electrical conductor, the photoconversion material and the additional material,

wherein:

the additional material is between the photoconversion material and the electrical conductor;

the additional material is between the electrical conductor and the protective layer; and

the article is in the form of a fiber.

2. The article of claim 1 , wherein the fiber core has a glass transition temperature of less than about 300° C.

3. The article of claim 1 , wherein the fiber core has a glass transition temperature ranging from about 25° C. to about 150° C.

4. The article of claim 1 , wherein the fiber core comprises a flexible polymeric material.

5. The article of claim 1 , wherein the fiber core comprises a polyethylene terephthalate.

6. The article of claim 1 , wherein the fiber core comprises one or more materials selected from the group consisting of flax, cotton, wool, silk, nylon, and combinations thereof.

7. The article of claim 1 , wherein the fiber core is substantially electrically insulative.

8. The article of claim 7 , further comprising an inner electrical conductor disposed on the outer surface of the fiber core.

9. The article of claim 1 , wherein the fiber core is substantially electrically conductive.

10. The article of claim 9 , wherein the fiber core comprises a material selected from the group consisting of metals, metal oxides, metal alloys, conductive polymers, filled polymers, and combinations thereof.

11. The article of claim 1 , wherein the photoconversion material comprises a photosensitized nanomatrix material.

12. The article of claim 11 , wherein the photosensitized nanomatrix material comprises nanoparticles.

13. The article of claim 11 , wherein the photosensitized nanomatrix material comprises particles with an average size in the range of about 2 nm to about 100 nm.

14. The article of claim 11 , wherein the photosensitized nanomatrix material comprises particles with an average size in the range of about 10 nm to about 40 nm.

15. The article of claim 11 , wherein the photosensitized nanomatrix material comprises one or more types of interconnected metal oxide nanoparticles.

16. The article of claim 15 , wherein:

the metal oxide has the formula M x O y ;

M is selected from the group consisting of Ti, Zr, W, Nb, La, Ta, Tb, Sn, and Zn; and

x and y are integers greater than 0.

17. The article of claim 16 , wherein the metal oxide comprises TiO 2 .

18. The article of claim 15 wherein the metal oxide nanoparticles are interconnected by sintering.

19. The article of claim 15 , wherein the metal oxide nanoparticles are interconnected by a polymeric linking agent.

20. The article of claim 19 , wherein:

the polymeric linking agent has the formula —[O—M(OR) i —] m —;

M is selected from the group consisting of Ti, Zr, W, Nb, La, Ta, Tb, Sn, and Zn;

R is selected from the group of chemical moieties consisting of acetate, alkyl, alkene, alkyne, aromatic, acyl, and hydrogen;

i is an integer greater than 0; and

m is an integer greater than 1.

21. The article of claim 20 , wherein the polymeric linking agent comprises poly(n-butyl titanate).

22. The article of claim 11 , wherein the photosensitized nanomatrix material comprises a photosensitizing agent.

23. The article of claim 22 , wherein the photosensitizing agent comprises a dye.

24. The article of claim 22 , wherein the photosensitizing agent comprises an organic molecule selected from the group consisting of xanthines, cyanines, merocyanines, phthalocyanines, and pyrroles.

25. The article of claim 11 , further comprising a catalytic media disposed between the outer surface of the fiber core and the electrical conductor.

26. The article of claim 25 , wherein the catalytic media comprises platinum.

27. The article of claim 1 , wherein the charge carrier material comprises an electrolyte.

28. The article of claim 1 , wherein the charge carrier material comprises a redox system.

29. The article of claim 1 , wherein the photoconversion material comprises a heterojunction composite material.

30. The article of claim 1 , wherein the photoconversion material comprises a material selected from the group consisting of fullerenes, carbon nanotubes, and combinations thereof.

31. The article of claim 30 , wherein the photoconversion material comprises fullerenes.

32. The article of claim 30 , wherein the photoconversion material comprises a conjugated polymer.

33. The article of claim 32 , wherein the conjugated polymer comprises a polymer selected from the group consisting of polythiophenes, polyquinolines, polyphenylene vinylenes, and combinations thereof.

34. The article of claim 1 , wherein the photoconversion material comprises a conjugated polymer.

35. The article of claim 34 , wherein the conjugated polymer comprises a polymer selected from the group consisting of polythiophenes, polyquinolines, polyphenylene vinylenes, and combinations thereof.

36. The article of claim 34 , wherein the photoconversion material further comprises one or more types of interconnected metal oxide nanoparticles.

37. A flexible fabric comprising the article of claim 1 .

38. The article of claim 1 , further comprising one or more additional electrical conductors in the form of a wire.

39. The article of claim 38 , further comprising a light transmitting electrical conductor in which the electrical conductors in the form of a wire are at least partially imbedded.

40. The article of claim 39 , wherein the is charge carrier material supported by the photoconversion material.

41. The article of claim 40 , wherein the charge carrier material, the photoconversion material, and the fiber core are surrounded by the light transmitting electrical conductor.

42. The article of claim 41 , wherein the protective layer surrounds the light transmitting electrical conductor.

43. The article of claim 1 , wherein the photoconversion material surrounds the fiber core.

44. The article of claim 43 , further comprising a charge carrier material in contact with the photoconversion material and the electrical conductor.

45. The article of claim 44 , further comprising a protective layer surrounding the electrical conductor, the charge carrier material, the photoconversion material, and the fiber core.

46. The article of claim 1 , wherein the electrical conductor is a counter electrode.

47. An article, comprising:

a first electrode in the form of a fiber core;

a second electrode in the form of a wire;

a photoconversion material disposed between the first and second electrodes;

an additional material; comprising a charge carrier material and

a protective layer surrounding the first electrode, the second electrode, the photoconversion material and the additional material,

wherein:

the additional material is between the photoconversion material and the second electrode;

the additional material is between the second electrode and the protective layer; and

the article is a photovoltaic cell.

48. The article of claim 47 , wherein the article is in the form of a unitary fiber.

49. The article of claim 47 , wherein the article is in the form of a fiber.

50. The article of claim 47 , wherein the photoconversion material is coated on an outer surface of the first electrode.

51. The article of claim 50 , wherein the photoconversion material is in contact with the additional material.

52. The article of claim 47 , wherein the photoconversion material comprises a heterojunction composite material.

53. The article of claim 47 , wherein the photoconversion material comprises a material selected from the group consisting of fullerenes, carbon nanotubes, and combinations thereof.

54. The article of claim 47 , wherein the photoconversion material comprises fullerenes.

55. The article of claim 47 , wherein the photoconversion material comprises a conjugated polymer.

56. The article of claim 55 , wherein the conjugated polymer comprises a polymer selected from the group consisting of polythiophenes, polyquinolines, polyphenylene vinylenes, and combinations thereof.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2023
From: MERCK PATENT GMBH
To: ASCA
Reel/Frame 062985/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: KONARKA TECHNOLOGIES, INC.
To: MERCK KGAA
Reel/Frame 029717/0048 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: MERCK KGAA
To: MERCK PATENT GMBH
Reel/Frame 029717/0065 →
SECURITY AGREEMENT Recorded Oct 26, 2011
From: KONARKA TECHNOLOGIES, INC.
To: TOTAL GAS & POWER USA (SAS)
Reel/Frame 027465/0192 →
AMENDMENT TO SECURITY AGREEMENT Recorded Oct 17, 2011
From: KONARKA TECHNOLOGIES, INC.
To: MASSACHUSETTS DEVELOPMENT FINANCE AGENCY
Reel/Frame 027468/0697 →
SECURITY AGREEMENT Recorded Oct 17, 2011
From: KONARKA TECHNOLOGIES, INC.
To: MASSACHUSETTS DEVELOPMENT FINANCE AGENCY
Reel/Frame 027297/0772 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2005
From: CHITTIBABU, KETHINNI G.; ECKERT, ROBERT D.; GAUDIANA, PH.D., RUSSELL; LI, LIAN; MONTELLO, ALAN; MONTELLO, EDMUND; WORMSER, PAUL
To: KONARKA TECHNOLOGIES, INC.
Reel/Frame 016275/0520 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2005
From: GAUDIANA, RUSSELL PH.D.; LI, LIAN; CHITTIBABU, KETHINNI G.; ECKERT, ROBERT D.; MONTELLO, ALAN; MONTELLO, EDMUND; WORMSER, PAUL
To: KONARKA TECHNOLOGIES, INC.
Reel/Frame 016406/0614 →
Continuity (7)
Continuation 1035160700 · Jan 24, 2003
Continuation In Part 1005739400 · Jan 25, 2002
Provisional Application 6040028900 · Jul 31, 2002
Provisional Application 6036883200 · Mar 29, 2002
Provisional Application 6035313800 · Feb 1, 2002
Provisional Application 6035169100 · Jan 25, 2002
Related Publication 20050211294A1 · Sep 29, 2005