IP Library Granted Patent US 7,718,821
Granted Patent B1
US 7,718,821 · App. 11/612,504 · Granted May 18, 2010

Method of preparing electron deficient olefins

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Quick Facts
Patent No.
US 7,718,821
App. No.
11/612,504
Granted
May 18, 2010
Kind
B1
Abstract

This invention relates to a process for producing electron deficient olefins, such as 2-cyanoacrylates, using an iminium salt.

Claims (43)

1. A process for the preparation of a reactive electron deficient olefin, steps of which comprise

(a) providing as reactants an aldehyde compound having the structure R—CH═O, wherein R is hydrogen or vinyl and a primary amine to form an imine;

(b) contacting the imine formed in step (a) with acid to form an iminium salt;

(c) providing a 2-electron withdrawing group-substituted methylene compound and reacting the iminium salt from step (b) therewith to form an electron deficient olefin; and

(d) optionally, separating from step (c) the so formed reactive electron deficient olefin to yield the reactive electron deficient olefin substantially free from reactants and solvent.

2. A process for the preparation of a 2-cyanoacrylate ester, steps of which comprise

(a) providing as reactants an aldehyde compound or a source of an aldehyde compound, and a primary amine;

(b) reacting the mixture of reactants under appropriate conditions and for a time sufficient to yield an imine;

(c) contacting the imine formed in step (b) with acid to form an iminium salt;

(d) providing a cyanoacetate and reacting the iminium salt from step (c) therewith to form 2-cyanoacrylate ester; and

(e) separating from the mixture the so-formed 2-cyanoacrylate ester to yield 2-cyanoacrylate ester substantially free from reactants and solvent.

3. A process for the preparation of a reactive electron deficient olefin, steps of which comprise

(a) providing an iminium salt and a compound containing a methylene linkage having at least one electron withdrawing substituent attached thereto, wherein the electron withdrawing substituent is selected from the group consisting of nitrile, carboxylic acids, carboxylic esters, sulphonic acids, ketones and nitro;

(b) reacting the iminium salt and the compound under appropriate conditions and for a time sufficient to yield a reactive electron deficient olefin; and

(c) optionally, separating from the mixture the so formed reactive electron deficient olefin to yield the reactive electron deficient olefin substantially free from the iminium salt, the solvent and the compound,

wherein the process is conducted without any added catalyst.

4. The process of claim 1 , wherein the compound containing a methylene linkage having at least one electron withdrawing substituent attached thereto is an ester of cyanoacetic acid.

5. The process of claim 1 , wherein the aldehyde compound is a member selected from the group consisting of paraformaldehyde, formalin, 1,3,5-trioxan and acrolein.

6. A process for the preparation of a reactive electron deficient olefin, steps of which comprise

(a) providing an iminium salt and a compound containing a methylene linkage having at least one electron withdrawing substituent attached thereto, wherein the electron withdrawing substituent is selected from the group consisting of nitrile, carboxylic acids, carboxylic esters, sulphonic acids, ketones and nitro;

(b) reacting the iminium salt and the compound under appropriate conditions and for a time sufficient to yield a reactive electron deficient olefin; and

(c) optionally, separating from the mixture the so formed reactive electron deficient olefin to yield the reactive electron deficient olefin substantially free from the iminium salt, the solvent and the compound,

wherein the electron deficient olefin is a biscyanoacrylate, biscyanopentadienoate or a bis-alkylene derived from dimalonates or malononitrile.

7. A process for the preparation of a reactive electron deficient olefin, steps of which comprise

(a) providing an iminium salt and a compound containing a methylene linkage having at least one electron withdrawing substituent attached thereto, wherein the electron withdrawing substituent is selected from the group consisting of nitrile, carboxylic acids, carboxylic esters, sulphonic acids, ketones and nitro;

(b) reacting the iminium salt and the compound under appropriate conditions and for a time sufficient to yield a reactive electron deficient olefin; and

(c) optionally, separating from the mixture the so formed reactive electron deficient olefin to yield the reactive electron deficient olefin substantially free from the iminium salt, the solvent and the compound,

wherein the electron deficient olefin is a compound having one end terminating with a cyanoacrylate, cyanopentadienoate, or alkylene derived from dimalonate and another end terminating with a group selected from the group consisting of branched and unbranched alkyl esters, esters containing aromatics and hetrocylic nuclei, acrylates, cyanoacrylates, siloxanes, blocked and unblocked isocyanates, anhydrides, silanes, vinyls, acetylenes, and epoxies.

8. The process of claim 1 , wherein the electron deficient olefin is a 2-cyanoacrylate.

9. The process of claim 8 , wherein the 2-cyanoacrylate is selected from the group consisting of methyl, ethyl, n-propyl, i-propyl, propargyl, n-butyl, i-butyl, n-pentyl, n-hexyl, 2-ethylhexyl, n-octyl, n-nonyl, oxononyl, n-decyl, n-dodecyl, allyl, ethynyl, 2-butenyl, cyclohexyl, phenyl, phenethyl, tetrahydrofurfuryl, chloroethyl, 2,2,2-trifluoroethyl, hexafluoroisopropyl, methoxymethyl, methoxyethyl, methoxybutyl, ethoxyethyl, propoxyethyl, butoxymethyl, butoxyethyl and dimethylsiloxane esters of 2-cyanoacrylic acid.

10. The process of claim 1 , wherein the acid is the combination of methane sulfonic acid and sulfuric acid.

11. A process for the preparation of a reactive electron deficient olefin, steps of which comprise

(a) providing an iminium salt and a compound containing a methylene linkage having at least one electron withdrawing substituent attached thereto, wherein the electron withdrawing substituent is selected from the group consisting of nitrile, carboxylic acids, carboxylic esters, sulphonic acids, ketones and nitro;

(b) reacting the iminium salt and the compound under appropriate conditions and for a time sufficient to yield a reactive electron deficient olefin; and

(c) optionally, separating from the mixture the so formed reactive electron deficient olefin to yield the reactive electron deficient olefin substantially free from the iminium salt, the solvent and the compound,

wherein the yield of the reactive electron deficient olefin is greater than 40%.

12. The process of claim 2 , wherein the yield of the 2-cyanoacrylate ester is greater than 40%.

13. The process of claim 2 , wherein the acid is the combination of methane sulfonic acid and sulfuric acid.

14. The process of claim 1 , wherein the yield of the reactive electron deficient olefin is greater than 40%.

15. The process of claim 1 , wherein the iminium salt is provided in a solvent to form a solution.

16. The process of claim 1 , wherein the imine is contacted with acid in a solvent.

17. The process of claim 2 , wherein the imine is contacted with acid in a solvent.

18. The process of claim 7 , wherein the iminium salt is provided in a solvent to form a solution.

Assignments (5)
MERGER Recorded Feb 24, 2014
From: HENKEL IRELAND LIMITED
To: HENKEL AG & CO. KGAA
Reel/Frame 032329/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2014
From: HENKEL AG & CO. KGAA
To: HENKEL IP & HOLDING GMBH
Reel/Frame 032329/0172 →
CHANGE OF ADDRESS Recorded Feb 21, 2014
From: HENKEL IRELAND LIMITED
To: HENKEL IRELAND LIMITED
Reel/Frame 032319/0955 →
MERGER Recorded Feb 1, 2013
From: LOCTITE (R&D) LIMITED
To: HENKEL IRELAND HOLDING B.V.
Reel/Frame 029741/0063 →
MERGER Recorded Feb 1, 2013
From: HENKEL IRELAND HOLDING B.V.
To: HENKEL IRELAND LIMITED
Reel/Frame 029741/0205 →