IP Library Granted Patent US 7,727,426
Granted Patent B2
US 7,727,426 · App. 11/991,299 · Granted Jun 1, 2010

Epoxy resin composition

Assignee: Nippon Steel Chemical Co., Ltd.
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Quick Facts
Patent No.
US 7,727,426
App. No.
11/991,299
Granted
Jun 1, 2010
Kind
B2
Abstract

Disclosed is an epoxy resin composition which is solid at ordinary room temperature, cures with excellent light resistance and heat resistance and minimal shrinkage, and is useful for encapsulating LEDs. The epoxy resin composition is characterized by comprising as an essential component an epoxy resin having an epoxy equivalent of 300-1000 g/eq and a softening point of 65-110° C. obtained by reacting a nonaromatic polycarboxylic acid (A) having an acid value of 100-250 mgKOH/g with a nonaromatic epoxy resin (B) having an epoxy equivalent of 100-400 g/eq. The nonaromatic polycarboxylic acid (A) may be obtained by reacting 1,4-cyclohexanedimethanol, 2,2-bis(4-hydroxycyclohexyl)propane, or 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4,8,10-tetraoxaspiro[5,5]undecane with methylhexahydrophthalic acid or hexahydrophthalic acid.

Claims (11)

1. An epoxy resin having an epoxy equivalent of 300-1000 g/eq and a softening point of 65-110° C. obtained by reacting a nonaromatic polycarboxylic acid (A) having an acid value of 100-250 mgOH/g with a nonaromatic epoxy resin (B) having an epoxy equivalent of 100-400 g/eq;

wherein the nonaromatic epoxy resin (B) comprises 2-80 wt % of one kind or more selected from 2,2-bis(4-hydroxycyclohexyl)propane diglycidyl ether and 1,4-methoxycyclohexane diglycidyl ether and 20-98 wt % of alicyclic epoxy resins obtained by epoxidizing cyclic olefins.

2. An epoxy resin composition comprising as an essential component an epoxy resin having an epoxy equivalent of 300-1000 g/eq and a softening point of 65-110° C. obtained by reacting a nonaromatic polycarboxylic acid (A) having an acid value of 100-250 mgOH/g with a nonaromatic epoxy resin (B) having an epoxy equivalent of 100-400 g/eq;

wherein the nonaromatic epoxy resin (B) comprises 2-80 wt % of one kind or more selected from 2,2-bis(4-hydroxycyclohexyl)propane diglycidyl ether and 1,4-methoxycyclohexane diglycidyl ether and 20-98 wt % of alicyclic epoxy resins obtained by epoxidizing cyclic olefins.

3. An epoxy resin composition as described in claim 2 wherein the nonaromatic polycarboxylic acid (A) is a polycarboxylic acid obtained by reacting an alcohol mainly composed of one kind or more selected from 1,4-cyclohexanedimethanol, 2,2-bis(4-hydroxycyclohexyl)propane, and 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4,8,10-tetraoxaspiro[5,5]undecane with an acid mainly composed of one kind or more selected from methylhexahydrophthalic acid, hexahydrophthalic acid, and acid anhydrides thereof.

4. An epoxy resin composition as described in claim 2 wherein the nonaromatic polycarboxylic acid (A) is a polycarboxylic acid obtained by reacting an alcohol mainly composed of one kind of more selected from 1,4-cyclohexanedimethanol and 2,2-bis(4-hydroxycyclohexyl)propane with an acid mainly composed of one kind or more selected from methylhexahydrophthalic acid, hexahydrophthalic acid, and acid anhydrides thereof.

5. A light-emitting diodes encapsulated by epoxy resin composition as described in claim 2 .

6. An epoxy resin composition as described in claim 2 wherein an epoxy resin curing agent based on an acid anhydride is contained.

7. A cured resin obtained by curing the epoxy resin composition described in claim 6 .

8. An epoxy resin composition as described in claim 2 wherein the nonaromatic epoxy resin (B) consists of 2-80 wt % of one kind or more selected from 2,2-bis(4-hydroxycyclohexyl)propane diglycidyl ether and 1,4-methoxycyclohexane diglycidyl ether and 20-98 wt % of alicyclic epoxy resins obtained by epoxidizing cyclic olefins.

9. An epoxy resin composition as described in claim 2 wherein the nonaromatic polycarboxylic acid (A) and the nonaromatic epoxy resin (B) are free of carbon-carbon double bonds.

Assignments (3)
CHANGE OF NAME Recorded Mar 20, 2013
From: NIPPON STEEL CHEMICAL CO., LTD.
To: NIPPON STEEL & SUMIKIN CHEMICAL CO., LTD.
Reel/Frame 030049/0771 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2010
From: TOHTO KASEI CO., LTD.
To: NIPPON STEEL CHEMICAL CO., LTD.
Reel/Frame 024098/0981 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2008
From: KOBAYASHI, KAZUMASA; ASANO, CHIAKI; SATO, HIROSHI; TAKEDA, YASUYUKI; YOSHIDA, KAZUHIKO
To: NIPPON STEEL CHEMICAL CO., LTD.; TOHTO KASEI CO., LTD.
Reel/Frame 021850/0911 →
Priority Claims (1)
JP 2005-254639 · Sep 2, 2005 · national
Continuity (1)
Related Publication 20090215969A1 · Aug 27, 2009