System for providing a decorative covering on a support surface using panels with interlocks
A system for decoratively covering a support surface is provided. The system comprises a plurality of panels. Each panel includes a top, a bottom, and first and second ends. Each panel includes a nailing hem for mounting the panel to the support surface. Each panel also includes first and second rows of decorative portions simulating building materials. A riser interconnects the first and second rows. Each panel further includes a flap extending from the riser at the first end and a catch extending from the riser at the second end. The flap and catch mate with a corresponding catch and flap of horizontally adjacent panels. The flap and catch are both sloped upwardly toward the top at an acute angle to provide a mating fit between corresponding flaps and catches.
1. A system for providing a decorative covering on a support surface, said system comprising:
a plurality of panels, each of said panels having a top and a bottom and first and second ends and including;
a mounting flange adjacent said top,
a first row of decorative portions disposed between said top and bottom to define a first front face and a second row of decorative portions disposed between said top and bottom to define a second front face,
a riser connecting said first and second rows such that said first row is in a stepped relationship with said second row,
a first overlap portion adjacent said first end and a second overlap portion adjacent said second end wherein said first overlap portion is configured for overlapping said second overlap portion of a horizontally adjacent panel mounted to the support surface, and
a first interlock having an inner surface extending from said riser at said first end and a second interlock having an outer surface extending from said riser at said second end,
said inner and outer surfaces being defined as abutting surfaces sloped upwardly toward said top at an acute angle relative to at least one of said first and second front faces wherein said inner surface overlies and abuts said outer surface of said horizontally adjacent panel at said acute angle to secure said interlocks together and reduce relative movement between said panels when mounted to the support surface.
2. The system as set forth in claim 1 wherein said riser defines a shadow face generally perpendicular to said first and second front faces and each of said abutting surfaces slope upwardly from said riser toward said top at a second acute angle relative to said shadow face.
3. The system as set forth in claim 1 wherein said first interlock includes a flap extending from said riser at said first end and said second interlock is further defined as a catch extending from said riser at said second end for mating engagement with said flap of a second horizontally adjacent panel.
4. The system as set forth in claim 1 wherein said second overlap portion is recessed relative to said first and second front faces to define an abutment for said first overlap portion of a second horizontally adjacent panel to regulate an amount of overlap between adjacent panels and guide mating of said abutting surfaces.
5. The system as set forth in claim 1 including a clamping portion adjacent said bottom having a flexible lip for flexing over said second overlap portion at said bottom of said horizontally adjacent panel to secure said panels together at said bottom.
6. The system as set forth in claim 1 wherein said mounting flange is further defined as a nailing hem.
7. The system as set forth in claim 1 wherein said decorative portions include a plurality of grooves defined in said first and second front faces and extending transversely across said front faces with said grooves being offset between said first front face and said second front face to simulate shake shingles.
8. The system as set forth in claim 1 wherein each of said panels is formed in a unitary sheet of material.
9. The system as set forth in claim 8 wherein each of said panels is cut from a continuous strip of said material.
10. The system as set forth in claim 1 wherein each of said front faces has a width of from about 3 to about 6 inches.
11. The system as set forth in claim 10 wherein each of said front faces has a width of from about 4 to about 5 inches.
12. The system as set forth in claim 1 wherein each of said first and second overlap portions include a first overlapping section and a second overlapping section offset from said first overlapping section to define offset gaps between said panels when interconnected.
13. A panel for decoratively covering a support surface, said panel comprising;
a top and a bottom and first and second ends,
a mounting flange adjacent said top,
a first row of decorative portions disposed between said top and bottom to define a first front face and a second row of decorative portions disposed between said top and bottom to define a second front face,
a riser connecting said first and second rows such that said first row is in a stepped relationship with said second row,
a first overlap portion adjacent said first end and a second overlap portion adjacent said second end wherein said first overlap portion is configured for overlapping said second overlap portion of a horizontally adjacent panel mounted to the support surface, and
a first interlock having an inner surface extending from said riser at said first end and a second interlock having an outer surface extending from said riser at said second end,
said inner and outer surfaces being defined as abutting surfaces sloped upwardly toward said top at an acute angle relative to at least one of said first and second front faces wherein said inner surface overlies and abuts said outer surface of the horizontally adjacent panel at said acute angle to secure said interlocks together and reduce relative movement between the panels when mounted to the support surface.
14. The system as set forth in claim 13 wherein said riser defines a shadow face generally perpendicular to said first and second front faces and each of said abutting surfaces slope upwardly from said riser toward said top at a second acute angle relative to said shadow face.
15. The system as set forth in claim 13 wherein said first interlock includes a flap extending from said riser at said first end and said second interlock is further defined as a catch extending from said riser at said second end for mating engagement with said flap of a second horizontally adjacent panel.
16. The system as set forth in claim 15 including a contact wall interconnecting said riser and said catch such that said riser is raised above said catch to define an abutment for said flap of said second horizontally adjacent panel.
17. The system as set forth in claim 13 wherein said second overlap portion is recessed relative to said first and second front faces to define an abutment for said first overlap portion of a second horizontally adjacent panel to regulate an amount of overlap between adjacent panels and guide mating of said abutting surfaces.
18. The system as set forth in claim 13 including a clamping portion adjacent said bottom having a flexible lip for flexing over said second overlap portion at said bottom of the horizontally adjacent panel to secure the panels together at said bottom.
19. The system as set forth in claim 13 wherein said mounting flange is further defined as a nailing hem.
20. The system as set forth in claim 13 wherein said decorative portions include a plurality of grooves defined in said first and second front faces and extending transversely across said front faces with said grooves being offset between said first front face and said second front face to simulate shake shingles.
21. The system as set forth in claim 13 wherein each of said front faces has a width of from about 3 to about 6 inches.
22. The system as set forth in claim 21 wherein each of said front faces has a width of from about 4 to about 5 inches.