IP Library Granted Patent US 7,804,674
Granted Patent B2
US 7,804,674 · App. 11/911,588 · Granted Sep 28, 2010

Position recognition in an electromagnetic actuator without sensors

Assignee: ZF Friedrichshafen AG
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Quick Facts
Patent No.
US 7,804,674
App. No.
11/911,588
Granted
Sep 28, 2010
Kind
B2
Abstract

An electromagnetic actuator and a method for controlling the actuator comprising at least one armature ( 3 ) and two coils ( 1, 2 ). The voltage gradient at the two coils ( 1, 2 ) is measured during a sudden increase in voltage. From this measured data, a subtractor ( 16 ) computes a third voltage gradient ( 25 ) from which a logic unit ( 17 ) determines the position of the armature ( 3 ) without the use of an additional sensor.

Claims (31)

1. An electromagnetic actuator comprising at least one armature ( 3 ), a first coil ( 1 ), a second coil ( 2 ) and one of a control electronics element and a power electronics element, the armature ( 3 ) being slidably mounted between the first coil ( 1 ) and the second coil ( 2 ), the first coil ( 1 ) having an input ( 4 ) and an output ( 7 ), both of which are connected to a first measurement amplifier ( 14 ), the second coil ( 2 ) having an input ( 11 ) and an output ( 13 ), both of which are connected to a second measurement amplifier ( 15 ), the first measurement amplifier ( 14 ) and the second measurement amplifier ( 15 ) being connected to a subtractor ( 16 ), which is connected to a logic unit ( 17 ), and the logic unit ( 17 ) being connected to the one of the control electronics element and the power electronics element.

2. The actuator according to claim 1 , wherein the one of the control electronics element and the power electronics element comprises at least three switches ( 8 , 10 , 12 , 18 ).

3. The actuator according to claim 1 , wherein the logic unit ( 17 ) comprises one of a microcontroller and a mircoprocessor.

4. The actuator according to claim 1 , wherein

the input ( 4 ) of the first coil ( 1 ) is connected to a first pole ( 5 ) of a power source ( 6 );

the output ( 7 ) of the first coil ( 1 ) is connected to one of a second pole ( 9 ) of the power source ( 6 ), via a first switch ( 8 ), and the input ( 11 ) of the second coil ( 2 ), via a third switch ( 10 );

the input ( 11 ) of the second coil ( 2 ) is connected to one of the first pole ( 5 ) of the power source ( 6 ), via the second switch ( 12 ), and the output ( 7 ) of the first coil ( 1 ), via the third switch ( 10 ); and

the output ( 13 ) of the second coil ( 2 ) is connected to the second pole ( 9 ) of the power source ( 6 ).

5. The actuator according to claim 1 , wherein

the input ( 4 ) of the first coil ( 1 ) is connected to a first pole ( 5 ) of a power source ( 6 ), via a first switch ( 8 ), and a second pole ( 9 ) of the power source ( 6 ), via a second switch ( 12 );

the output ( 7 ) of the first coil ( 1 ) is connected to the input ( 11 ) of the second coil ( 2 ); and

the input ( 13 ) of the second coil ( 2 ) is connected to one of the first pole ( 5 ), via a third switch ( 10 ), and the second pole ( 9 ) of the power source ( 6 ), via a fourth switch ( 18 ).

6. The actuator according to claim 5 , wherein a winding of the first coil ( 1 ) is opposite from a winding of the second coil ( 2 , 1 ).

7. The actuator according to claim 5 , wherein the armature ( 3 ), slidably mounted between the first coil ( 1 ) and the second coil ( 2 ), is a permanent magnet.

8. The actuator according to claim 1 , wherein the first coil ( 1 ) is identical to the second coil ( 2 ).

9. A method for controlling an electromagnetic actuator comprising at least one armature ( 3 ), a first coil ( 1 ), a second coil ( 2 ) and one of a control electronics element and a power electronics element, the armature ( 3 ) being slidably mounted between the first coil ( 1 ) and the second coil ( 2 ), the first coil ( 1 ) having an input ( 4 ) and an output ( 7 ), both of which are connected to a first measurement amplifier ( 14 ), the second coil ( 2 ) having an input ( 11 ) and an output ( 13 ), both of which are connected to a second measurement amplifier ( 15 ), the first measurement amplifier ( 14 ) and the second measurement amplifier ( 15 ) being connected to a subtractor ( 16 ), which is connected to a logic unit ( 17 ), and the logic unit ( 17 ) being connected to the one of the control electronics element and the power electronics element, the method comprising the steps of:

applying a sudden increase in voltage to the first coil ( 1 ) and the second coil ( 2 );

measuring, over time, a first voltage gradient ( 23 ) at the first coil ( 1 ) with a first measurement amplifier ( 14 ) and measuring a second voltage gradient ( 24 ) at the second coil ( 2 ) with a second measurement amplifier ( 15 );

transferring the first voltage gradient ( 23 ) and the second voltage gradient ( 24 ) to the subtractor ( 16 ) for computation of a third voltage gradient ( 25 ); and

transferring the third voltage gradient ( 25 ) to the logic unit ( 17 ) for evaluation.

10. The method according to claim 9 , further comprising the steps of:

controlling one of the control electronics element and the power electronics element with the logic unit ( 17 ) to apply the sudden increase in voltage to the first coil ( 1 ) and the second coil ( 2 );

calculating a difference between the first voltage gradient ( 23 ) and the second voltage gradient ( 24 ) and computing the third voltage gradient ( 25 ) with the subtractor ( 16 ) using the difference between the first voltage gradient ( 23 ) and the second voltage gradient ( 24 ); and

determining a position of the armature ( 3 ) with the logic unit ( 16 ) with the position of the armature ( 3 ) being a function of a maximum value ( 26 ) of the third voltage gradient ( 25 ).

11. The method according to claim 10 , further comprising the steps of:

opening a first switch ( 8 ) and a second switch ( 12 ) and closing a third switch ( 10 ) with one of the control electronics element and the power electronics element, which is controlled by the logic unit ( 17 ), to connect the first coil ( 1 ) and the second coil ( 2 ) in series; and

connecting the input ( 4 ) of the first coil ( 1 ) to the first pole ( 5 ) of the power source ( 6 ) and the output ( 13 ) of the second coil ( 2 ) to the second pole ( 9 ) of the power source ( 6 ) to apply the sudden increase in voltage to the first coil ( 1 ) and the second coil ( 2 ).

12. The method according to claim 10 , further comprising the step of closing a first switch ( 8 ) and a fourth switch ( 18 ) with the logic unit ( 16 ) to connect the input ( 4 ) of the first coil ( 1 ) with the first pole ( 5 ) of the power source ( 6 ) and connect the output ( 7 ) of the second coil ( 2 ) with the second pole ( 9 ) of the power source ( 6 ).

13. The method according to claim 10 , further comprising the step of closing a second switch ( 12 ) and a third switch ( 10 ) with the logic unit ( 16 ) to connect the input ( 4 ) of the first coil ( 1 ) with the second pole ( 9 ) of the power source ( 6 ) and connect the output ( 13 ) of the second coil ( 2 ) with the first pole ( 5 ) of the power source ( 6 ).

14. The method according to claim 12 , further comprising the step of applying a pulse width modulating signal to the armature ( 3 ) with the logic unit ( 16 ) via one of the control electronics element and the power electronics element.

15. An electromagnetic actuator of a motor vehicle transmission comprising at least one armature ( 3 ), a first coil ( 1 ), a second coil ( 2 ) and one of a control electronics element and a power electronics element, the armature ( 3 ) being slidably mounted between the first coil ( 1 ) and the second coil ( 2 ), the first coil ( 1 ) having an input ( 4 ) and an output ( 7 ) which are both connected to a first measurement amplifier ( 14 ), the second coil ( 2 ) has an input ( 11 ) and an output ( 13 ) which are both connected to a second measurement amplifier ( 15 ), the first measurement amplifier ( 14 ) and the second measurement amplifier ( 15 ) being connected to a subtractor ( 16 ), which is connected to a logic unit ( 17 ), and the logic unit ( 17 ) being connected to the one of the control electronics element and the power electronics element.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2007
From: KELLER, REINER; HEINRICH, KAI; PANTKE, MICHAEL
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 019993/0164 →
Priority Claims (1)
DE 10 2005 018 012 · Apr 18, 2005 · national
Continuity (1)
Related Publication 20080191826A1 · Aug 14, 2008