Cleaning cards with angled cleaning surfaces
A cleaning card for use in cleaning internal surfaces of machine components includes a substrate having a central plane between opposed surfaces thereof, a machine direction dimension defined between opposed end edges and a transverse direction dimension defined between opposed side edges. The substrate includes an embossment forming angled, substantially non-collapsible, elongate raised ridges on opposite sides of the cleaning card substrate, with the raised ridges being oriented at an angle to the machine direction for incrementally wiping transversely across the internal surfaces to be cleaned, which can include peripheral surfaces of idler rolls. Preferably the opposed surfaces of the substrate each have a plurality of discrete, raised and collapsible working areas for engaging and cleaning internal surfaces of machine components.
1. A cleaning card for the use in cleaning internal surfaces of machine components, said cleaning card including a substrate having a central plane between opposed surfaces thereof, a machine direction dimension defined between opposed end edges and a transverse direction dimension defined between opposed side edges, said substrate including an angled embossment forming angled, elongate raised ridges in said opposed surfaces of said cleaning card substrate and being continuously joined to said substrate, said raised ridges being elongate at an angle other than 90 degrees to both the machine direction and transverse direction to incrementally wipe transversely across said internal surfaces to be cleaned, said opposed surfaces of said substrate each including a plurality of discrete, raised working areas having an apparent working thickness for engaging and cleaning internal surfaces to be cleaned, said plurality of raised working areas being joined to said substrate at opposed ends that are spaced-apart locations, said discrete raised working areas each including a peak intermediate said opposed ends, and a sloping peripheral wall, said peripheral wall having sloping sections in opposite directions from opposed sides of said peak to said opposed ends of the working areas, said peak of each raised working area being further from the central plan of the substrate than the opposed ends that are spaced-apart in the machine direction, said elongate raised ridges of the angled embossment having an apparent thickness less than the apparent working thickness of the raised working areas, said raised working areas being more easily collapsible than said elongate raised ridges.
2. The cleaning card of claim 1 , wherein said opposed surfaces each include a plurality of discrete, raised and collapsible working areas for engaging and cleaning internal surfaces to be cleaned.
3. The cleaning card of claim 1 , said elongate raised ridges being oriented an angle other than 90 degrees from the machine direction for incrementally engaging an idler roll surface along the axial extent thereof as the raised ridges pass through a nip including said idler roll to both aid in rotating and cleaning said idler roll.
4. The cleaning card of claim 3 , wherein at least some of said discrete raised working areas are in longitudinal alignment with said raised ridges and positioned relative to said raised ridges for wiping surfaces of said idler rolls after said raised ridges engage said surfaces for loosening debris from said surfaces.
5. The cleaning card of claim 3 , wherein at least some of said discrete raised working areas are in longitudinal alignment with said raised ridges and positioned relative to said raised ridges for wiping surfaces of said idler rolls after said raised ridges engage said surfaces for loosening ink build-up on said surfaces resulting from said surfaces engaging paper currency in a machine reading device.
6. The cleaning card of claim 3 , wherein raised ridges are aligned in the machine direction dimension of the card.
7. The cleaning card of claim 3 , wherein a plurality of raised working areas are arranged in at least one row extending in the machine-direction of the substrate adjacent one side edge thereof.
8. The cleaning card of claim 3 , wherein a plurality of raised working areas are arranged in at least two rows, one of said rows extending in the machine-direction of the substrate adjacent one side edge of the substrate and the other row also extending in the machine-direction of the substrate.
9. The cleaning card of claim 3 , wherein a plurality of raised working areas are arranged in at least three rows, said at least three rows extending in the machine-direction of the substrate, one of said rows being adjacent one side edge of the substrate, a second row being adjacent the opposed side edge of the substrate and a third row being substantially along the central longitudinal axis of the substrate.
10. The cleaning card of claim 3 , wherein elongate raised ridges on each side of said cleaning card substrate are arranged in a substantially serpentine pattern along the machine direction dimension of said cleaning card, whereby adjacent ridges in said substantially serpentine pattern are angled in opposite directions and are adapted to alternately incrementally engage an idler roll surface of an idler roll in one direction along the axial extent of said idler roll and then in the opposite direction along the axial extent of the idler roll as said adjacent ridges pass through a nip including said idler roll.
11. The cleaning card of claim 10 , wherein elongate raised ridges on each side of said cleaning card substrate are arranged in two, transversely spaced-apart substantially serpentine patterns along the machine direction dimension of said cleaning card, whereby adjacent ridges in each of said substantially serpentine patterns are angled in opposite direction and are adapted to alternately incrementally engage an idler roll surface of an idler roll in one direction along the axial extent of said idler roll and then in the opposite direction along the axial extent of the idler roll as said adjacent ridges in each of said substantially serpentine patterns pass through a nip including a respective idler roll to both rotate and clean said idler rolls.
12. The cleaning card of claim 3 , including a plurality of pairs of raised ridges, the ridges in each pair being in transverse alignment, said plurality of pairs of raised ridges being aligned in the machine direction dimension of the card with adjacent pairs of raised ridges.
13. The cleaning card of claim 12 , wherein at least some of said discrete raised working areas are in longitudinal alignment with said raised ridges and positioned relative to said raised ridges for wiping surfaces of said idler rolls after said raised ridges engage said surfaces for loosening debris from said surfaces.
14. The cleaning card of claim 12 , wherein said plurality of pairs of raised ridges are joined to each other in a substantially serpentine pattern.
15. The cleaning card of claim 12 wherein the ridges in each pair being angled relative to each other in a substantially “V” orientation.
16. The cleaning card of claim 12 , wherein a plurality of raised working areas are arranged in at least one row extending in the machine-direction dimension of the substrate adjacent one side edge thereof.
17. The cleaning card of claim 12 , wherein a plurality of raised working areas are arranged in at least three rows, said at least three rows extending in the machine-direction of the substrate, one of said rows being adjacent one side edge of the substrate, a second row being adjacent the opposed side edge of the substrate and a third row being substantially along the central longitudinal axis of the substrate.
18. The cleaning card of claim 12 , wherein a plurality of raised working areas are arranged in at least three rows, said at least three rows extending in the machine-direction of the substrate, one of said at least three rows being adjacent one side edge of the substrate, a second of said at least three rows being adjacent the opposed side edge of the substrate and a third of said at least three rows being substantially along the central longitudinal axis of the substrate, one of said raised ridges in each pair of raised ridges being disposed between said one of said at least three rows and said third of said at least three rows and the other of said raised ridges in each pair of raised ridges being disposed between said second of said at least three rows and said third of said at least three rows.
19. The cleaning card of claim 12 , wherein the effective machine-direction dimension of each of said ridges is less than the circumference of an idler roll to be rotated and cleaned by said ridges, whereby more than one of said ridges is required to engage said idler roll to rotate said idler roll through one complete revolution.
20. The cleaning card of claim 12 , wherein at least some of the pairs of raised ridges are separated from an adjacent pair of raised ridges in the machine direction.
21. The cleaning card of claim 20 , wherein the ridges in each pair being angled relative to each other in a substantially “V” orientation.
22. The cleaning card of claim 20 , wherein two pairs of adjacent raised ridges are joined to each other in a substantially diamond-shaped orientation that is located substantially medially between the opposed end edges and the opposed side edges of the substrate.
23. The cleaning card of claim 12 , wherein a plurality of raised working areas are arranged in at least two rows, one of said rows extending in the machine-direction of the substrate adjacent one side edge of the substrate and the other row also extending in the machine-direction of the substrate.
24. The cleaning card of claim 23 , wherein said other row is adjacent the opposed side edge of the substrate.
25. The cleaning card of claim 23 , wherein said other row is disposed substantially along the central longitudinal axis of the substrate.