IP Library Granted Patent US 7,960,441
Granted Patent B2
US 7,960,441 · App. 12/375,825 · Granted Jun 14, 2011

Method for reprocessing combustion products from fossil fuels

Assignee: BW-Energiesysteme GmbH
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Quick Facts
Patent No.
US 7,960,441
App. No.
12/375,825
Granted
Jun 14, 2011
Kind
B2
Abstract

The present invention relates to a method for reprocessing of the combustion products, carbon dioxide and water, to generate renewable synthetic fuels and motor fuels by means of electrical energy, involving, according to the invention, mixing hydrogen, produced from water, preferably water vapor, by electrolysis, and carbon dioxide up to a molar ratio of 1 to 3.5 to obtain a carbon dioxide-hydrogen mixture, pre-heating said mixture in a high temperature recuperator and then heating it to 800 to 5,000° C. in an electrically-heated device or an electrical plasma generator, utilizing the crude synthesis gas thus formed recuperatively to pre-heat the carbon dioxide-hydrogen mixture, then directly cooling while the reaction water separates, and feeding the carbon monoxide-carbon dioxide-hydrogen mixture existing at this stage to a Fischer-Tropsch or methanol synthesis and converting it therein to the products, hydrocarbons and/or methanol, which are cooled while the water separates, and are condensed if necessary.

Claims (18)

1. Method for reprocessing the combustion products, carbon dioxide and water, to generate renewable synthetic fuels and motor fuels by means of electrical energy, characterized by

mixing hydrogen, produced from water, by electrolysis, and carbon dioxide up to a molar ratio of 1 to 3.5 to obtain a carbon dioxide-hydrogen mixture,

pre-heating said mixture in a high temperature recuperator to 600 to 800° C. and

then heating it to a temperature ranging from above 800 to 5,000° C. in an electrically-heated device or an electrical plasma generator, thereby forming a crude synthesis gas, containing carbon monoxide, hydrogen, reaction water vapour and uncleaved carbon dioxide,

utilizing the crude synthesis gas recuperatively in the high temperature recuperator to pre-heat the carbon dioxide-hydrogen mixture,

pre-cooling the crude synthesis gas in a second recuperator,

then directly cooling the pre-cooled crude synthesis gas, while the reaction water condenses and is separated from the crude synthesis gas and

reheating the water depleted crude synthesis gas, containing carbon monoxide, carbon dioxide and hydrogen, in the second recuperator, and

feeding the reheated carbon monoxide-carbon dioxide-hydrogen mixture to a Fischer-Tropsch or methanol synthesis and

converting it therein to the products, hydrocarbons and/or methanol, which are cooled while the thereby produced water condenses and separates, whereby the products and are condensed if necessary.

2. Method according to claim 1 , wherein the recuperative pre-heating and the further heating of the carbon dioxide-hydrogen mixture involve the supply of electrical energy in the presence of catalysts.

3. Method according to claim 1 , wherein the water obtained during the crude synthesis gas and product cooling is used jointly with external water for cooling of the crude synthesis gas and for cooling of the Fischer-Tropsch or methanol synthesis processes, in order to evaporate it in the process and to feed the obtained water vapor in elektrolyzer for cleaving the vapor into hydrogen and oxygen in the electrolysis.

4. Method according to claim 2 , wherein the water obtained during the crude synthesis gas and product cooling is used jointly with external water for cooling of the crude synthesis gas and for cooling of the Fischer-Tropsch or methanol synthesis processes, in order to evaporate it in the process and to feed the obtained water vapor in elektrolyzer for cleaving the vapor into hydrogen and oxygen in the electrolysis.

5. Method according to claim 1 , wherein the crude synthesis gas and the carbon dioxide-hydrogen mixture are conducted counter currently in the high temperature recuperator.

6. Method according to claim 2 , wherein the crude synthesis gas and the carbon dioxide-hydrogen mixture are conducted counter currently in the high temperature recuperator.

7. Method according to claim 1 , wherein the crude synthesis gas from the high temperature recuperator and the direct cooled water depleted crude synthesis gas are conducted counter currently in the second recuperator.

8. Method according to claim 2 , wherein the crude synthesis gas from the high temperature recuperator and the direct cooled water depleted crude synthesis gas are conducted counter currently in the second recuperator.

9. Method according to claim 1 , wherein the hydrogen is produced from water vapor by electrolysis.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2011
From: BW-ENERGIESYSTEME GMBH
To: SUNFIRE GMBH
Reel/Frame 026741/0229 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2009
From: WOLF, BODO MAX
To: BW-ENERGIESYSTEME GMBH
Reel/Frame 022476/0106 →
Priority Claims (1)
DE 10 2006 035 893 · Jul 31, 2006 · national
Continuity (1)
Related Publication 20090307975A1 · Dec 17, 2009