Disc-shaped high-density recording mediums
View Patent ↗Optical recording mediums comprising a substrate and a recording layer and a light transmitting layer sequentially disposed on the substrate; wherein the substrate comprises one or more parts selected from the group consisting of injection molded parts, injection molded sandwich structures having a molded surface layer and a molded core layer or two injection molded parts which are UV-bonded, and combinations thereof; and wherein the substrate has a Young's modulus E of at least 2.15 GPa and a Q factor of lower than 160 measured at 25° C. at 2000 Hz in accordance to ASTM E 756-05.
1. An optical recording medium comprising a substrate and a recording layer and a light transmitting layer sequentially disposed on the substrate; wherein the substrate comprises one or more parts selected from the group consisting of injection molded parts, injection molded sandwich structures having a molded surface layer and a molded core layer or two injection molded parts which are UV-bonded, and combinations thereof; and wherein the substrate has a Young's modulus E of at least 2.15 GPa and a Q factor of lower than 160 measured at 25° C. at 2000 Hz in accordance to ASTM E 756-05.
2. The optical recording medium according to claim 1 , wherein the substrate has a Young's modulus E of at least 2.15 GPa and a Q factor of lower than 100 measured at 25° C. at 2000 Hz in accordance to ASTM E 756-05.
3. The optical recording medium according to claim 1 , wherein the substrate has a Young's modulus E of at least 2.93 GPa and a Q factor of lower 160 measured at 25° C. at 2000 Hz in accordance to ASTM E 756-05.
4. The optical recording medium according to claim 1 , wherein the light transmitting layer comprises a UV curable and spin-coatable resin having an index of refraction with a real part n of the index of refraction of at least 1.41.
5. The optical recording medium according to claim 1 , wherein the light transmitting layer comprises a UV curable and spin-coatable resin having: (i) a complex refractive index with a real part n of the index of refraction of at least 1.70 and an imaginary part k of at most 0.016; (ii) a surface roughness R a of less than 20 nm; and (iii) a scratch resistance of not greater than 0.75 μm scratch depth; wherein the real part n and the imaginary part k of the complex refractive index are measured at a wavelength of 400 to 410 nm; wherein the surface roughness R a is determined by atomic force microscopy; and wherein the scratch depth is determined by moving a diamond needle having a tip radius of 50 μm over the light transmitting layer at a rate of advance of 1.5 cm/s under an applied weight of 40 g.
6. The optical recording medium according to claim 1 , wherein the light transmitting layer comprises a UV curable and spin-coatable resin comprising nanoparticles having an average particle size (d 50 ) of less than 100 nm.
7. The optical recording medium according to claim 1 , wherein the light transmitting layer has a thickness of 1 nm to less than 3000 nm.
8. The optical recording medium according to claim 1 , wherein the light transmitting layer has a thickness of 200 nm to less than 2000 nm.
9. The optical recording medium according to claim 1 , wherein the light transmitting layer has a thickness of 500 nm to less than 1500 nm.
10. The optical recording medium according to claim 1 , wherein the substrate comprises a part prepared by a 1-K injection molding process.
11. The optical recording medium according to claim 1 , wherein the substrate comprises a part prepared by a 2-K sandwich injection molding process.
12. The optical recording medium according to claim 1 , wherein the substrate comprises two injection molded substrates bonded by a UV-bonding process.
13. The optical recording medium according to claim 1 , wherein the substrate comprises a resin selected from the group consisting of polycarbonate resins, acrylic resins, polystyrene resins, polycycloolefinic resins, hydrogenated polystyrene resins, and combinations thereof.
14. The optical recording medium according to claim 1 , wherein the substrate comprises a polycarbonate resin prepared with an aromatic dihydroxymonomer compound of the general formula (1):
HO—Z—OH (1)
wherein Z represents a radical of the general formula (1a):
wherein each R 1 and R 2 independently represents an H or a C 1 -C 8 -alkyl; and X represents a single bond, a C 1 -C 6 -alkylene, a C 2 -C 5 -alkylidene or an optionally C 1 -C 6 -alkyl-substituted C 5 -C 6 -cycloalkylidene; with the proviso that when X represents 3,3,5 trimethylcyclohexylidene, R 1 and R 2 each represent hydrogen.
15. The optical recording medium according to claim 2 , wherein the substrate comprises a resin selected from the group consisting of polycarbonate resins, acrylic resins, polystyrene resins, polycycloolefinic resins, hydrogenated polystyrene resins, and combinations thereof.