IP Library Granted Patent US 8,044,167
Granted Patent B2
US 8,044,167 · App. 12/508,331 · Granted Oct 25, 2011

Process for production of high-purity diaryl carbonate

Assignee: Asahi Kasei Chemicals Corporation
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,044,167
App. No.
12/508,331
Granted
Oct 25, 2011
Kind
B2
Abstract

An aromatic polycarbonate that is obtained by transesterification between a high-purity diphenyl carbonate and an aromatic dihydroxy compound. A specific industrially useful process for the production of a high-purity diaryl carbonate in which a diaryl carbonate having low contents of intermediate boiling point and high boiling point impurities is produced is disclosed. As a starting material, a reaction mixture containing an alkyl aryl carbonate obtained through a transesterification reaction between a dialkyl carbonate and an aromatic monohydroxy compound is used. The process in which separation by distillation is carried out uses three distillation columns in a specified order. Moreover, it is particularly preferable if a reactive distillation column and the three distillation columns, each of which has a specified structure, and the three distillation columns are each operated under specified distillation conditions.

Claims (9)

1. An aromatic polycarbonate that is obtained by transesterification between a high-purity diphenyl carbonate and an aromatic dihydroxy compound;

wherein the high-purity diphenyl carbonate is unsubstituted or substituted with a lower hydrocarbon, and has a halogen content of not more than 0.1 ppm, a content of an intermediate boiling point material of not more than 100 ppm, and a content of by-products having a higher boiling point than that of said diphenyl carbonate of not more than 100 ppm; and

wherein the high-purity diphenyl carbonate is prepared by a process that comprises taking as a starting material a reaction mixture containing an alkyl aryl carbonate that has been obtained through a transesterification reaction between a dialkyl carbonate and an aromatic monohydroxy compound, continuously feeding the starting material into a reactive distillation column comprising a continuous multi-stage distillation column in which a homogeneous catalyst is present, carrying out a transesterification reaction and distillation simultaneously in said column, continuously withdrawing a low boiling point reaction mixture containing a produced dialkyl carbonate from an upper portion of the column in a gaseous form, and continuously withdrawing a high boiling point reaction mixture containing a diaryl carbonate from a lower portion of the column in a liquid form, wherein:

(a) said high boiling point reaction mixture is continuously introduced into a high boiling point material separating column A, and continuously subjected to separation by distillation into a column top component A T containing the diaryl carbonate and a column bottom component A B containing the catalyst and a high boiling point material,

(b) said column top component A T is continuously introduced into a diaryl carbonate purifying column B having a side cut outlet, and continuously subjected to separation by distillation into a column top component B T , a side cut component B S and a column bottom component B B , the high-purity diaryl carbonate being continuously withdrawn as the side cut component B S , and

(c) said column top component B T is continuously introduced into an intermediate boiling point material separating column C having a side cut outlet, and continuously subjected to separation by distillation into a column top component C T having said alkyl aryl carbonate as a main component thereof, a side cut component C S having as a main component thereof said intermediate boiling point material having a boiling point between that of said alkyl aryl carbonate and that of said diaryl carbonate, and a column bottom component C B having said diaryl carbonate as a main component thereof.

2. The aromatic polycarbonate according to claim 1 , wherein said diphenyl carbonate is unsubstituted diphenyl carbonate, and the halogen content is not more than 10 ppb, the content of said intermediate boiling point material is not more than 30 ppm, and the content of each of phenyl salicylate, xanthone, phenyl methoxybenzoate, and 1-phenoxycarbonyl-2-phenoxycarboxy-phenylene, which are by-products having a higher boiling point than that of said diphenyl carbonate, is not more than 30 ppm.

3. The aromatic polycarbonate according to claim 2 , wherein the content of said intermediate boiling point material is not more than 10 ppm, and the content of the by-products having a higher boiling point than that of said diphenyl carbonate is not more than 50 ppm.

4. The aromatic polycarbonate according to claim 3 , wherein the halogen content is not more than 1 ppb, and the content of the by-products having a higher boiling point than that of said diphenyl carbonate is not more than 10 ppm.

Assignments (1)
MERGER Recorded Jul 13, 2016
From: ASAHI KASEI CHEMICALS
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 039321/0670 →
Priority Claims (1)
JP 2004-299793 · Oct 14, 2004 · national
Continuity (2)
Division 11660902
Related Publication 20090287014A1 · Nov 19, 2009