IP Library Granted Patent US 8,101,034
Granted Patent B2
US 8,101,034 · App. 12/349,440 · Granted Jan 24, 2012

Method for extending long-term electrical power cable performance

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Quick Facts
Patent No.
US 8,101,034
App. No.
12/349,440
Granted
Jan 24, 2012
Kind
B2
Abstract

An improved method for imparting excellent long-term dielectric performance to an in-service electrical cable section having a stranded conductor surrounded by a conductor shield encased in a polymeric insulation and having an interstitial void volume in the region of the conductor, the cable section having an average operating temperature T is disclosed. The method comprises injecting a dielectric enhancement fluid composition into the interstitial void volume.

Claims (66)

1. A method for extending the useful life of at least one in-service electrical cable section having a stranded conductor surrounded by a conductor shield encased in a polymeric insulation and having an interstitial void volume in the region of the conductor, the cable section having an average operating temperature T, the method comprising: injecting a dielectric enhancement fluid composition into the interstitial void volume, the composition comprising at least one component selected from

(1) a water-reactive material selected from:

(i) an organosilane monomer having at least two water-reactive groups,

(ii) the above organosilane monomer (i) wherein at least one of the water-reactive groups has been substituted with a condensable silanol group,

(iii) an oligomer of the above organosilane monomer (i), or

(iv) a co-oligomer of the above organosilane monomer (i), the organosilane monomer (i) having a diffusion coefficient at least about 15 times greater than the diffusion coefficient of its corresponding tetramer, the diffusion coefficient being determined in the polymeric insulation at temperature T;

(2) a water-reactive material selected from

(i) an organosilane monomer having at least two water-reactive groups,

(ii) the above organosilane monomer (i) wherein at least one of the water-reactive groups has been substituted with a condensable silanol group,

(iii) an oligomer of the above organosilane monomer (i), or

(iv) a co-oligomer of the above organosilane monomer (i), the water-reactive material (2) having at least one group attached to silicon comprising 7 to about 20 —CH 2 — units;

(3) a non-water-reactive organic material which has a diffusion coefficient of less than about 10 −9 cm 2 /sec and an equilibrium concentration of at least about 0.005 gm/cm 3 in the polymeric insulation, the diffusion coefficient and the equilibrium concentration being determined at temperature T; or

(4) an organic compound having an equilibrium concentration in the polymeric insulation at 55° C. which is less than 2.25 times the equilibrium concentration at 22° C.

2. The method according to claim 1 , wherein the component is selected from an alkoxy-functional organosilane monomer or an enoloxy-functional organosilane monomer, the monomer having a diffusion coefficient at least about 15 times greater than the diffusion coefficient of its corresponding tetramer.

3. The method according to claim 2 , wherein the component is an organoalkoxysilane.

4. The method according to claim 3 , wherein the dielectric enhancement fluid composition further comprises a condensation catalyst.

5. The method according to claim 4 , wherein the organoalkoxysilane is selected from:

(3-methylphenyl)methyldimethoxysilane,

di(p-tolyl)dimethoxysilane,

(4-methylphenyl)methyldimethoxysilane,

phenethyltrimethoxysilane,

(p-styrlethyl)trimethoxysilane,

3-(2,4-dinitrophenylamino)propyltriethoxysilane, or

3-(triethoxysilylpropyl)p-nitrobenzamide.

6. The method according to claim 4 , wherein the component is selected from (p-tolylethyl)methyldimethoxysilane, 3-cyanopropylmethyldimethoxysilane, or 2-cyanobutylmethyldimethoxysilane.

7. The method according to claim 2 , wherein the component is selected from methylphenyl bis(1-phenyl ethenyloxy)silane or methylvinyl bis(1-phenyl ethenyloxy)silane.

8. The method according to claim 1 , wherein the component is selected from an alkoxy-functional organosilane monomer or an enoloxy-functional organosilane monomer, the component having at least one group attached to silicon comprising 7 to about 20 —CH 2 — units.

9. The method according to claim 8 , wherein the component is an organoalkoxysilane monomer and the dielectric enhancement fluid composition further comprises a condensation catalyst.

10. The method according to claim 9 , wherein the organoalkoxysilane is selected from:

phenyloctyldialkoxysilane,

dodecylmethyldialkoxysilane,

n-octadecyldimethylmethoxysilane,

n-decyltriethoxysilane,

dodecylmethyldiethoxysilane,

dodecyltriethoxysilane,

hexadecyltrimethoxysilane,

1-docosenyltriethoxysilane,

n-octyltrimethoxysilane, or

n-octadecyltrimethoxysilane.

11. The method according to claim 1 , wherein the component has a diffusion coefficient of less than about 10 −9 cm 2 /sec and an equilibrium concentration of at least about 0.005 gm/cm 3 in the polymeric insulation and is selected from a metalocene, a 1,3 diketone, a HALS compound, a triazole, a nickel chelate, or a UV absorbing compound.

12. The method according to claim 11 , wherein the component has an equilibrium concentration of at least about 0.01 gm/cm 3 in the polymeric insulation.

13. The method according to claim 11 , wherein the component is selected from n-butylferrocene, octanoyl ferrocene, avobenzone, benzopheonone, octocrylene, menthylanthranilate, an ethyl ester of acetoacetic acid, an n-propyl ester of acetoacetic acid, or a compound selected from the following

bis-(1-octyloxy-2,2,6,6-tetramethyl-4-piperidinyl)sebacate,

2,4-bis[N-Butyl-N-(1-cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl)amino]-6-(2-hydroxyethylamine)-1,3,5-triazine,

2-docecyl-N-(2,2,6,6-tetramethyl-4-piperidinyl)succinimide,

a mixture of [3-[3-(2H-Benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl]-1-oxopropyl]-hydroxypoly(oxo-1,2-ethanediyl) and

(3-(3-(2H-benzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl)-1-oxopropyl)-w-(3-(3-(2hbenzotriazol-2-yl)-5-(1,1-dimethylethyl)-4-hydroxyphenyl)-1-oxopropoxy)poly(oxy-1,2-ethanediyl) and glycol, or

isooctyl 2-[4-[4,6-bis[(1,1′-biphenyl)-4-yl]-1,3,5-triazin-2-yl]-3-hydroxyphenoxy]propanoate.

14. The method according to claim 13 , wherein the component is selected from avobenzone, octocrylene, or menthylanthranilate.

15. The method according to claim 1 , wherein the component is an organic compound having an equilibrium concentration in the polymeric insulation at 55° C. which is less than 2.25 times the equilibrium concentration at 22° C.

16. The method according to claim 15 , wherein the component is ferrocene.

17. The method according to claim 15 , wherein the component is selected from cyanopropylmethyldimethoxysilane or cyanobutylmethyldimethoxysilane.

18. A method for extending the useful life of at least one in-service electrical cable section having a stranded conductor surrounded by a conductor shield encased in a polymeric insulation and having an interstitial void volume in the region of the conductor, the cable section having a flux-weighted operating temperature T flux-avg , the method comprising:

injecting a dielectric enhancement fluid composition into the interstitial void volume, the composition comprising at least one component selected from

(1) a water-reactive material selected from

(i) an organosilane monomer having at least two water-reactive groups,

(ii) the above organosilane monomer (i) wherein at least one of the water-reactive groups has been substituted with a condensable silanol group,

(iii) an oligomer oligomer of the above organosilane monomer (i), or

(iv) a co-oligomer of the above organosilane monomer (i), the organosilane monomer (i) having a diffusion coefficient at least about 15 times greater than the diffusion coefficient of its corresponding tetramer, the diffusion coefficient being determined at temperature T flux-avg ;

(2) a water-reactive material selected from

(i) an organosilane monomer having at least two water-reactive groups,

(ii) the above organosilane monomer (i) wherein at least one of the water-reactive groups has been substituted with a condensable silanol group,

(iii) an oligomer oligomer of the above organosilane monomer (i), or

(iv) a co-oligomer of the above organosilane monomer (i), the water-reactive material (2) having at least one group attached to silicon comprising 7 to about 20 —CH 2 — units;

(3) a non-water-reactive organic material which has a diffusion coefficient of less than about 10 −9 cm 2 /sec and an equilibrium concentration of at least about 0.005 gm/cm 3 in the polymeric insulation, the diffusion coefficient and the equilibrium concentration being determined at temperature Tflux-avg; or

(4) an organic compound having an equilibrium concentration in the polymeric insulation at 55° C. which is less than 2.25 times the equilibrium concentration at 22° C.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: SOUTHWIRE COMPANY, LLC; COLEMAN CABLE, LLC; TECHNOLOGY RESEARCH, LLC; SUMNER MANUFACTURING COMPANY, LLC; MADISON ELECTRIC PRODUCTS, LLC; NOVINIUM, LLC; NOVINIUM HOLDINGS, INC.; WATTEREDGE, LLC; TAPPAN WIRE & CABLE, LLC; UNITED COPPER INDUSTRIES, LLC; TOPAZ LIGHTING COMPANY LLC; OBI PARTNERS, LLC; WIIP, INC.
Reel/Frame 072299/0141 →
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENTS Recorded Oct 23, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: SOUTHWIRE COMPANY, LLC; COLEMAN CABLE, LLC (F/K/A COLEMAN CABLE, INC.); TECHNOLOGY RESEARCH, LLC (F/K/A TECHNOLOGY RESEARCH CORPORATION); SUMNER MANUFACTURING COMPANY, LLC; MADISON ELECTRIC PRODUCTS, LLC; NOVINIUM, LLC; WATTEREDGE, LLC; TAPPAN WIRE & CABLE, LLC; UNITED COPPER INDUSTRIES, LLC; TOPAZ LIGHTING COMPANY LLC; OBI PARTNERS, LLC; WIIP, INC.
Reel/Frame 069235/0104 →
AMENDMENT NO. 5 TO GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 13, 2022
From: SOUTHWIRE COMPANY, LLC; SUMNER MANUFACTURING COMPANY, LLC; COLEMAN CABLE, LLC; TECHNOLOGY RESEARCH, LLC; MADISON ELECTRIC PRODUCTS LLC; NOVINIUM, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 060345/0048 →
AMENDMENT NO. 5 TO GRANT OF SECURITY INTERESTS IN PATENT RIGHTS Recorded Jun 13, 2022
From: NOVINIUM HOLDINGS, INC.; NOVINIUM, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 060345/0058 →
CHANGE OF NAME Recorded May 4, 2022
From: NOVINIUM, INC.
To: NOVINIUM, LLC
Reel/Frame 059854/0073 →
SECURITY INTEREST Recorded Aug 26, 2020
From: NOVINIUM, INC.; UTILX CORPORATION; UTILX OVERSEAS HOLDINGS, INC.; PLENOVO, INC.
To: STAR MOUNTAIN DIVERSIFIED CREDIT INCOME FUND III, L.P.
Reel/Frame 053609/0185 →
RELEASE OF SECURITY INTEREST Recorded Aug 17, 2020
From: MIDCAP FINANCIAL TRUST
To: UTILX CORPORATION; NOVINIUM, INC.
Reel/Frame 053509/0223 →