IP Library Granted Patent US 8,177,921
Granted Patent B2
US 8,177,921 · App. 12/670,718 · Granted May 15, 2012

R-Fe-B rare earth sintered magnet

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Quick Facts
Patent No.
US 8,177,921
App. No.
12/670,718
Granted
May 15, 2012
Kind
B2
Abstract

An R—Fe—B based rare-earth sintered magnet according to the present invention includes, as a main phase, crystal grains of an R 2 Fe 14 B type compound that includes Nd, which is a light rare-earth element, as a major rare-earth element R. The magnet includes a heavy rare-earth element RH (which is at least one of Dy and Tb) that has been introduced through the surface of the sintered magnet by diffusion. The magnet has a region in which the concentration of the heavy rare-earth element RH in a grain boundary R-rich phase is lower than at the surface of the crystal grains of the R 2 Fe 14 B type compound but higher than at the core of the crystal grains of the R 2 Fe 14 B type compound.

Claims (8)

1. An R—Fe—B based rare-earth sintered magnet comprising, as a main phase, crystal grains of an R 2 Fe 14 B type compound that includes Nd, which is a light rare-earth element, as a major rare-earth element R,

wherein the magnet includes a heavy rare-earth element RH (which is at least one of Dy and Tb) that has been introduced through the surface of the sintered magnet by diffusion, and

wherein the magnet has a region in which the concentration of the heavy rare-earth element RH in a grain boundary R-rich phase is lower than at the surface of the crystal grains of the R 2 Fe 14 B type compound but higher than at the core of the crystal grains of the R 2 Fe 14 B type compound.

2. The R—Fe—B based rare-earth sintered magnet of claim 1 , wherein if the concentration of Dy in the R—Fe—B based rare-earth sintered magnet is x (mass %) and if the temperature coefficient of an average coercivity H cJ from 20° C. through 140° C. is y (%/° C.), the magnet satisfies the inequality:

0.015 ×x− 0.57 ≦y≦ 0.023 ×x− 0.50.

3. The R—Fe—B based rare-earth sintered magnet of claim 1 , wherein if the concentrations of the heavy rare-earth elements Dy and Tb in the R—Fe—B based rare-earth sintered magnet are x1 (mass %) and x2 (mass %), respectively, and if the temperature coefficient of an average coercivity H cJ from 20° C. through 140° C. is y (%/° C.), the magnet satisfies the inequality:

0.015×( x 1+1.5 ×x 2)−0.57 ≦y≦ 0.023×( x 1+1.5 ×x 2)−0.50.

4. The R—Fe—B based rare-earth sintered magnet of claim 1 , wherein the region is located at a depth of 100 μm under the surface of the sintered magnet body.

Assignments (2)
CHANGE OF NAME Recorded Dec 27, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 066130/0563 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2010
From: ODAKA, TOMOORI; MORIMOTO, HIDEYUKI; YOSHIMURA, KOHSHI; TAKAKI, SHIGERU; SAKASHITA, SHINICHIRO
To: HITACHI METALS, LTD.
Reel/Frame 023847/0150 →