IP Library Granted Patent US 8,226,491
Granted Patent B2
US 8,226,491 · App. 13/235,865 · Granted Jul 24, 2012

Shock absorbing athletic field and method of constructing same

Assignee: The Shane Group
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Quick Facts
Patent No.
US 8,226,491
App. No.
13/235,865
Granted
Jul 24, 2012
Kind
B2
Abstract

An athletic field is constructed using side-by-side conjoined layers of resilient synthetic material placed over a drain blanket and extending to a peripheral trench drain. The primary material construction is a rollable layer approximately 4 feet wide by 200 feet long comprising a dimpled polyethylene core material with bonded top and bottom thin, flexible geotechnic fabric layers. A flange and flap system along one edge receives the opposite edge of the joining strip to bond the laterally adjoining layers together in a shingling or tiered manner to promote drainage and to keep water out of the resilient pliable structure. The top surface is overlaid with artificial turf.

Claims (20)

1. A method of constructing a recreational surface area over a stable base comprising the steps of:

defining a perimeter of the area;

overlaying the area with one or more layers of shock absorbing synthetic sheet material to a thickness providing a fall height safety factor for the area wherein the shock absorbing sheet material is of the type comprising a core of coined polymeric material thermoformed into a configuration with discontinuous flat top and bottom surfaces joined by integral walls and further having an impervious pliable layer adhesively bonded to at least the discontinuous top surface; and

overlaying the shock absorbing material with synthetic turf.

2. The method defined in claim 1 wherein the step of defining the perimeter includes the installation over the base of a nailer strip and overlaying the area with a thin impervious membrane.

3. The method defined in claim 2 including the further step of securing the impervious membrane to the nailer board strip.

4. The method of claim 2 including the further step of securing an edge restraint to the nailer strip immediately adjacent the outer edges of the shock absorbing material.

5. The method of claim 1 further including the step of building a collector drain in the base along at least part of the perimeter.

6. The method defined in claim 5 wherein the step of building a collector drain includes forming a trench, placing a perforated drain pipe in the trench and substantially filling the trench with stone.

7. The method of claim 5 wherein the shock absorbing material comprises multiple layers and the bottommost of said multiple shock absorbing layers partially overlies the collector drain.

8. The method of claim 1 wherein the base is graded toward the perimeter.

9. The method of claim 1 including the further step of filling the artificial turn with a granular mixture made up of sand and rubber.

10. The method of claim 1 further including the step of grading the area around and outside of the perimeter with top soil and natural turf to be essentially flush with the synthetic turf overlying the area.

11. A shock absorbing recreational surface constructed over a stable base layer comprising:

a base;

at least one layer of shock absorbing synthetic prefabricated sheet material overlying the base, wherein the shock absorbing synthetic prefabricated sheet material is of the type comprising a core of coined polymeric material thermoformed into a configuration with discontinuous flat top and bottom surfaces joined by integral walls and further having an impervious pliable layer adhesively bonded to at least the discontinuous top surface; and

a layer of synthetic turf overlying the layer of shock absorbing synthetic sheet material.

12. A recreational surface area as defined in claim 11 wherein at least part of the area perimeter is defined by a collector drain.

13. A recreational surface as defined in claim 11 further including a nailer strip installed on the base restrainingly adjacent said layer of shock absorbing material, and an impervious sheet underlying the shock absorbing layer and secured to said nailer strip.

14. A recreational area as defined in claim 11 wherein the synthetic turf is filled.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Jun 10, 2021
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WORTH HOLDINGS, LLC; QUALITE SPORTS LIGHTING, LLC
Reel/Frame 056496/0079 →
SECURITY INTEREST Recorded Oct 2, 2019
From: WORTH HOLDINGS, LLC; QUALITE SPORTS LIGHTING, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 050593/0403 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2011
From: SHANEOUR, DWIGHT C.; PARRY, EVAN J.
To: THE SHANE GROUP
Reel/Frame 027049/0230 →
Continuity (3)
Division 12557069 · Sep 10, 2009
Continuation In Part 12260380 · Oct 29, 2008
Related Publication 20120009362A1 · Jan 12, 2012