IP Library Granted Patent US 8,283,073
Granted Patent B2
US 8,283,073 · App. 12/525,028 · Granted Oct 9, 2012

Microporous polyolefin membrane

Assignee: Asahi Kasei E-Materials Corporation
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Quick Facts
Patent No.
US 8,283,073
App. No.
12/525,028
Granted
Oct 9, 2012
Kind
B2
Abstract

The present invention provides a microporous polyolefin membrane having a porosity of 45% to 85% wherein the microporous polyolefin membrane easily absorbs the strain produced when the membrane undergoes compression, and retains excellent permeability and excellent electrical insulation performance even after compression by setting the maximum pore diameter at 0.1 μm to 0.23 μm, the MD elastic modulus at 400 to 2,000 MPa, and the ratio MD elastic modulus/TD elastic modulus at 1.5 to 9.

Claims (14)

1. A microporous polyolefin membrane having a porosity of 45% to 85%, wherein

a maximum pore diameter is 0.1 μm to 0.23 μm;

a longitudinal (MD) elastic modulus is 400 MPa to 2,000 MPa; and

a ratio of the MD elastic modulus to a transverse (TD) elastic modulus is 1.5 to 9; and

a content of a polyolefin resin in all components is 60% by mass or more.

2. The microporous polyolefin membrane according to claim 1 , wherein a MD tensile strength is 50 to 500 MPa.

3. The microporous polyolefin membrane according to claim 1 or 2 , wherein a TD tensile strength is 10 MPa to 200 MPa.

4. The microporous polyolefin membrane according to claim 1 or 2 , wherein a TD elastic modulus is 60 MPa to 1,000 MPa.

5. The microporous polyolefin membrane according to claim 1 or 2 , wherein a TD maximum shrinkage stress is 500 kPa or less.

6. The microporous polyolefin membrane according to claim 1 or 2 , wherein a pore diameter ratio of the maximum pore diameter to an average pore diameter (maximum pore diameter/average pore diameter) is 1 to 1.55.

7. The microporous polyolefin membrane according to claim 1 or 2 , comprising 5% by mass to 90% by mass of an ultra-high molecular weight polyethylene having a limiting viscosity (η) of 5.5 dL/g to 33 dL/g.

8. A nonaqueous electrolyte-based secondary battery separator, comprising the microporous polyolefin membrane according to claim 1 or 2 .

9. The nonaqueous electrolyte-based secondary battery separator according to claim 8 , wherein the separator is used as an alloy negative electrode-based lithium-ion secondary battery separator or a rectangular lithium-ion secondary battery separator.

10. A nonaqueous electrolyte-based secondary battery, comprising the nonaqueous electrolyte-based secondary battery separator according to claim 8 .

Assignments (3)
MERGER Recorded Jan 21, 2025
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 069933/0428 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 21, 2025
From: ASAHI KASEI KABUSHIKI KAISHA
To: ASAHI KASEI BATTERY SEPARATOR CORPORATION
Reel/Frame 069933/0495 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2009
From: IKEMOTO, TAKASHI; IMAMURA, YOSHIHIRO; ONIZAWA, TAKESHI
To: ASAHI KASEI E-MATERIALS CORPORATION
Reel/Frame 023027/0357 →
Priority Claims (1)
JP 2007-019461 · Jan 30, 2007 · national
Continuity (1)
Related Publication 20100021822A1 · Jan 28, 2010