IP Library Granted Patent US 8,307,594
Granted Patent B2
US 8,307,594 · App. 12/435,716 · Granted Nov 13, 2012

Toilet flapper and method

Assignee: MJSI, Inc.
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Quick Facts
Patent No.
US 8,307,594
App. No.
12/435,716
Granted
Nov 13, 2012
Kind
B2
Abstract

Disclosed are a toilet flapper and associated methods. In one representative embodiment, a flapper is provided having an upper side and a sealing side, the sealing side including a sealing surface. A dome protrudes from the sealing side at a middle of the sealing surface. Also, an opening of the dome is positioned in the upper side of the flapper. A float is employed with the flapper.

Claims (37)

1. An apparatus, comprising:

a flapper having an upper side and a sealing side, the sealing side including a sealing surface;

a dome protruding from the sealing side at a middle of the sealing surface;

an opening of the dome positioned in the upper side of the flapper;

a float removably disposed in the dome of the flapper, wherein the float further comprises a passageway through the float; and

a tether attached to a tether connection on a sealing end of the flapper, wherein the tether extends through the passageway, and wherein a restriction associated with the passageway crimps the tether to hold the float in a predefined position along to the tether.

2. The apparatus of claim 1 , wherein the sealing surface and the dome are configured to seal a toilet tank drain opening.

3. The apparatus of claim 1 , wherein a shape of the float conforms with a shape of the dome.

4. The apparatus of claim 1 , further comprising a retaining lip disposed around a periphery of the opening, where the opening is defined by the retaining lip.

5. The apparatus of claim 4 , wherein the retaining lip retains the float in the dome.

6. The apparatus of claim 4 , where a maximum diameter of the dome is greater than a diameter of the opening defined by the retaining lip.

7. The apparatus of claim 1 , where a pulling force can overcome the hold of the restriction crimping the tether to adjust the predefined position of the float along the tether.

8. The apparatus of claim 1 , wherein the restriction further comprises an insert disposed in the float.

9. The apparatus of claim 8 , wherein the insert further comprises:

a crimping orifice that crimps the tether; and

at least one hole for a portion of the float to pass through the at least one hole.

10. The apparatus of claim 8 , wherein the insert further comprises:

an upper lip engaging the float;

a lower lip engaging the float; and

a crimping slot that crimps the tether.

11. The apparatus of claim 1 , wherein the restriction further comprises at least one restriction disk that crimps the tether.

12. The apparatus of claim 1 , wherein the restriction further comprises:

an insert; and

a retaining member coupled to the insert.

13. The apparatus of claim 1 , wherein the restriction further comprises a screw for engaging the restriction with the float.

14. A method, comprising the steps of:

positioning a flapper in a seat of a flush orifice in a toilet tank, the flapper having an upper side and a sealing side, the sealing side having a sealing surface that contacts the seat, the flapper comprising a dome protruding from the sealing side at a middle of the sealing surface and into the flush orifice, the flapper further comprising a float positioned in the dome;

attaching a first end of a tether to a tether connection on a sealing end of the flapper;

removing the float from the dome;

positioning the float on the tether;

attaching a second end of the tether to a flush lever of a toilet tank; and

sealing the orifice by virtue of the sealing surface and the dome, where an opening of the dome is positioned in the upper side of the flapper.

15. The method of claim 14 , further comprising the step of positioning the float in the dome of the flapper.

16. The method of claim 14 , wherein the step of positioning the float on the tether further comprises the steps of:

threading the tether through a passageway through the float; and

holding the float at a position along the tether by virtue of a restriction associated with the passageway that crimps the tether.

17. The method of claim 16 , further comprising the step of adjusting the position of the float by applying a force to move the float relative to the tether, the force overcoming the hold of the restriction crimping the tether.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2013
From: MJSI, INC.; SUSTAINABLE SOURCE, LLC
To: DANCO, INC.
Reel/Frame 031101/0009 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2009
From: SCHUSTER, MICHAEL J.; SAUNDERS, DOUGLAS C.
To: MJSI, INC.
Reel/Frame 022640/0204 →
Continuity (2)
Provisional Application 61050652 · May 6, 2008
Related Publication 20090276947A1 · Nov 12, 2009