IP Library Granted Patent US 8,406,021
Granted Patent B2
US 8,406,021 · App. 12/852,578 · Granted Mar 26, 2013

System and method for reducing line current distortion

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,406,021
App. No.
12/852,578
Granted
Mar 26, 2013
Kind
B2
Abstract

A power factor correction (PFC) system includes an adjustment module, a compensation module, and a duty cycle control module. The adjustment module generates N time advances based on N predetermined time advances and (N−1) time advance adjustments, wherein N is an integer greater than zero. The compensation module generates N compensated versions of an input alternating current (AC) line signal by predicting ahead of the input AC line signal using a gradient of a sinusoidal reference signal and the N time advances, respectively, wherein the sinusoidal reference signal is synchronized with the input AC line signal in phase and frequency. The duty cycle control module generates PFC duty cycles based on the N compensated versions of the input AC line signal.

Claims (57)

1. A power factor correction (PFC) system, comprising:

an adjustment module that generates N time advances based on N predetermined time advances and (N−1) time advance adjustments, wherein N is an integer greater than zero;

a compensation module that generates N compensated versions of an input alternating current (AC) line signal by predicting ahead of the input AC line signal using a gradient of a sinusoidal reference signal and the N time advances, respectively, wherein the sinusoidal reference signal is synchronized with the input AC line signal in phase and frequency; and

a duty cycle control module that generates PFC duty cycles based on the N compensated versions of the input AC line signal.

2. The PFC system of claim 1 , further comprising:

a predicted zero-crossing detection module that generates an inversion signal based on predicted zero-crossings of the input AC line signal,

wherein the predicted zero-crossing detection module predicts the zero-crossings based on the input AC line signal,

wherein the PFC duty cycles are inverted based on the inversion signal.

3. The PFC system of claim 2 , wherein:

full inversion of the PFC duty cycles occurs over a first length of time,

the predicted zero-crossing detection module switches a state of the inversion signal based on a predicted zero-crossing of an advanced version of the input AC line signal,

the predicted zero-crossing detection module generates the advanced version of the input AC line signal by predicting ahead by a time advance, and

the time advance is based on a sum of a control system delay of the PFC system and half of the first length of time.

4. The PFC system of claim 3 , wherein the predicted zero-crossing detection module generates the advanced version of the input AC line signal by extrapolating a present value of the input AC line signal by the time advance along a present gradient of the sinusoidal reference signal.

5. The PFC system of claim 2 , further comprising:

a notch filter that generates a filtered AC signal by filtering out a predetermined frequency of the input AC line signal, wherein the predetermined frequency is based on a control system delay of the PFC system, wherein the compensation module generates the N compensated versions of the input AC line signal by predicting ahead of the filtered AC signal, and wherein the predicted zero-crossing detection module predicts the zero-crossings based on the filtered AC signal.

6. The PFC system of claim 1 , further comprising:

a notch filter that generates a filtered AC signal by filtering out a predetermined frequency of the input AC line signal, wherein the predetermined frequency is based on a control system delay of the PFC system, and wherein the compensation module generates the N compensated versions of the input AC line signal by predicting ahead of the filtered AC signal.

7. The PFC system of claim 1 , wherein for each version of the N compensated versions of the input AC line signal, the compensation module generates the version by extrapolating a present value of the input AC line signal by a corresponding one of the N time advances along a present gradient of the sinusoidal reference signal.

8. The PFC system of claim 1 , wherein the (N−1) time advance adjustments are based on differences between N measured currents having different phases, wherein N is an integer greater than one.

9. The PFC system of claim 1 , wherein the N predetermined time advances are set at design time.

10. A method for power factor correction (PFC), comprising:

generating N time advances based on N predetermined time advances and (N−1) time advance adjustments, wherein N is an integer greater than zero;

generating N compensated versions of an input alternating current (AC) line signal by predicting ahead of the input AC line signal using a gradient of a sinusoidal reference signal and the N time advances, respectively, wherein the sinusoidal reference signal is synchronized with the input AC line signal in phase and frequency; and

generating PFC duty cycles based on the N compensated versions of the input AC line signal.

11. The method of claim 10 , further comprising:

generating an inversion signal based on predicted zero-crossings of the input AC line signal;

predicting the zero-crossings based on the input AC line signal; and

inverting the PFC duty cycles based on the inversion signal.

12. The method of claim 11 , wherein:

full inversion of the PFC duty cycles occurs over a first length of time;

switching a state of the inversion signal based on a predicted zero-crossing of an advanced version of the input AC line signal; and

generating the advanced version of the input AC line signal by predicting ahead by a time advance, wherein the time advance is based on a sum of a control system delay of a PFC system and half of the first length of time.

13. The method of claim 12 , further comprising generating the advanced version of the input AC line signal by extrapolating a present value of the input AC line signal by the time advance along a present gradient of the sinusoidal reference signal.

14. The method of claim 11 , further comprising:

generating a filtered AC signal by filtering out a predetermined frequency of the input AC line signal using a notch filter, wherein the predetermined frequency is based on a control system delay of a PFC system.

15. The method of claim 14 , further comprising:

generating the N compensated versions of the input AC line signal by predicting ahead of the filtered AC signal; and

predicting the zero-crossings based on the filtered AC signal.

16. The method of claim 10 , further comprising:

generates a filtered AC signal by filtering out a predetermined frequency of the input AC line signal using a notch filter, wherein the predetermined frequency is based on a control system delay of a PFC system; and

generating the N compensated versions of the input AC line signal by predicting ahead of the filtered AC signal.

17. The method of claim 10 , further comprising for each version of the N compensated versions of the input AC line signal, generating the version by extrapolating a present value of the input AC line signal by a corresponding one of the N time advances along a present gradient of the sinusoidal reference signal.

18. The method of claim 10 , wherein the (N−1) time advance adjustments are based on differences between N measured currents having different phases, wherein N is an integer greater than one.

19. The method of claim 10 , wherein the N predetermined time advances are set at design time.

20. A method for power factor correction (PFC), comprising:

receiving an input alternating current (AC) line signal;

generating a filtered AC signal by filtering out a predetermined frequency of the input AC line signal using a notch filter, wherein the predetermined frequency is based on a control system delay of a PFC system;

generating a sinusoidal reference signal that is synchronized with the input AC line signal in phase and frequency;

generating N time advances based on N predetermined time advances and (N−1) time advance adjustments, wherein N is an integer greater than zero;

for each of N compensated versions of the input AC line signal, generating the version by extrapolating a present value of the filtered AC line signal by a corresponding one of the N time advances along a present gradient of the sinusoidal reference signal;

generating PFC duty cycles based on the N compensated versions of the input AC line signal;

predicting zero-crossings based on the filtered AC line signal;

generating an inversion signal based on predicted zero-crossings of the filtered AC line signal;

inverting the PFC duty cycles based on the inversion signal;

generating an advanced version of the filtered AC line signal by predicting ahead by a time advance that includes a sum of a control system delay of a PFC system and half of a time for full inversion of the PFC duty cycles; and

switching a state of the inversion signal based on a predicted zero-crossing of the advanced version of the filtered AC line signal.

Assignments (5)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →