Method and apparatus for card handling device calibration
A device for automatically calibrating for card size and thickness during card handling is disclosed. The device includes a card receiving area, a card stacking area and a card moving system for moving cards from the card receiving area to the card stacking area. An elevator located in the card stacking area has a movable platform for moving a stack of cards. At least one sensor senses at least one of position of the platform, height of the platform, position of a card in the elevator, height of a card or cards in the elevator, pressure applied to a card in the elevator, presence of the platform at a predetermined height, presence of the platform at a predetermined position, presence of card(s) on the platform, and absence of card(s) on the platform. A method for calibrating a card handling device during shuffling is also disclosed.
1. A method of calibrating a card handling device, comprising:
using at least one component of the card handling device to count a number of cards being handled by the card handling device;
positioning the cards being handled by the card handling device in a stack on a card support surface of an elevator of the card handling device;
using at least one other component of the card handling device to detect a location of at least one of the card support surface and a top card in the stack within the card handling device; and
using the counted number of the cards and the detected location of the at least one of the card support surface and the top card in the stack to determine an average thickness of the cards being handled by the card handling device.
2. The method of claim 1 , further comprising adjusting at least one operational parameter of the card handling device responsive to determining the average thickness of the cards being handled by the card handling device.
3. The method of claim 1 , wherein using at least one other component of the card handling device to detect a location of at least one of the card support surface and a top card in the stack within the card handling device comprises using the at least one other component of the card handling device to detect a location of the card support surface and a location of the top card in the stack within the card handling device.
4. The method of claim 3 , further comprising using a microprocessor of the card handling device to determine a thickness of the stack using the detected location of the card support surface and the detected location of the top card in the stack within the card handling device.
5. The method of claim 4 , further comprising using the microprocessor of the card handling device to determine the average thickness of the cards being handled by the card handling device by dividing the thickness of the stack by the counted number of the cards.
6. The method of claim 1 , wherein using at least one other component of the card handling device to detect a location of at least one of the card support surface and a top card in the stack within the card handling device comprises using one or more sensors of the card handling device to detect the location of at least one of the card support surface and the top card in the stack within the card handling device.
7. The method of claim 1 , wherein using at least one other component of the card handling device to detect the location of at least one of the card support surface and the top card in the stack within the card handling device comprises:
positioning the card support surface at a first location prior to positioning the cards being handled by the card handling device in the stack on the card support surface; and
after positioning the cards being handling by the card handling device in the stack on the card support surface, using the at least one other component of the card handling device to detect the location of the top card in the stack when the card support surface is positioned at the first location.
8. The method of claim 1 , wherein using at least one other component of the card handling device to detect the location of at least one of the card support surface and the top card in the stack within the card handling device comprises:
positioning the card support surface at a first location prior to positioning the cards being handled by the card handling device in the stack on the card support surface;
after positioning the cards being handling by the card handling device in the stack on the card support surface, moving the elevator to position the top card in the stack at the first location; and
using the at least one other component of the card handling device to detect the location of the card support surface when the top card in the stack is positioned at the first location.
9. The method of claim 1 , further comprising:
determining a vertical location of the card support surface relative to at least one vertically stationary card gripper at which a bottom card in the stack on the card support surface may be gripped by the at least one vertically stationary card gripper of the card handling device; and
recording the vertical location in memory of the card handling device.
10. The method of claim 9 , wherein determining the vertical location of the card support surface comprises:
positioning the card support surface vertically below the at least one vertically stationary card gripper;
positioning at least one card on the card support surface;
raising the card support surface to a location at which the at least one card may be gripped by the at least one vertically stationary card gripper;
actuating the at least one vertically stationary card gripper to grip and release the at least one card with the at least one vertically stationary card gripper;
incrementally lowering the card support surface and actuating the at least one vertically stationary card gripper at each increment; and
detecting an incremental position of the card support surface at which the at least one card is not gripped by the at least one vertically stationary card gripper immediately below another incremental position of the card support surface at which the at least one card is gripped by the at least one vertically stationary card gripper.
11. The method of claim 1 , further comprising repeating the calibration of the card handling device after a predetermined number of shuffling operations are performed by the card handling device.
12. The method of claim 11 , further comprising selecting the predetermined number of shuffling operations to be one shuffling operation.
13. The method of claim 1 , further comprising repeating the calibration of the card handling device at a predetermined time frequency.
14. The method of claim 13 , further comprising selecting the predetermined time frequency to be between 10 minutes and 30 minutes.
15. The method of claim 14 , further comprising selecting the predetermined time frequency to be about 20 minutes.
16. A self-calibrating card handling device, comprising:
an elevator having a card support surface thereon;
at least one vertically stationary card gripper for gripping one or more cards to be positioned in a stack over the card support surface of the elevator;
a microprocessor programmed to control operation of the elevator and the at least one vertically stationary card gripper; and
memory for storing information to be processed by the microprocessor;
wherein the microprocessor is programmed, using one or more additional components of the card handling device, to count cards to be handled by the card handling device and to be positioned in the stack, to detect a location of at least one of the card support surface and a top card in the stack over the card support surface, and to use a counted number of the cards and the detected location of at least one of the card support surface and the top card in the stack to determine an average thickness of the cards in the stack.
17. The self-calibrating card handling device of claim 16 , further comprising a stepper motor operably coupled to the elevator to vertically move the card support surface in incremental steps of a uniform distance.
18. The self-calibrating card handling device of claim 17 , wherein the uniform distance is less than about one average card thickness of cards to be handled by the card handling device.
19. The self-calibrating card handling device of claim 17 , wherein the uniform distance is less than about 0.0082 inch.
20. The self-calibrating card handling device of claim 16 , wherein the at least one vertically stationary card gripper comprises two opposing vertically stationary card grippers.