Method to assemble disk drive

1. A method to assemble a disk drive, the method comprising:

providing a disk drive base;

providing a disk drive cover, the disk drive cover including a hole therethrough and an annular gasket continuously encircling the hole and being adhered to an undersurface of the disk drive cover;

placing a breather filter adjacent the disk drive base, the breather filter including a breather filter housing having a top surface and an entrance port;

attaching the disk drive cover to the disk drive base, with the annular gasket in compressive contact with, but not adhered to, the top surface of the breather filter housing, and wherein the annular gasket encircles the entrance port.

2. The method of claim 1 wherein the annular gasket has a gasket thickness in the range 0.5 mm to 3 mm.

3. The method of claim 2 wherein the annular gasket comprises a gasket material selected from the group consisting of an epoxy-based material, a polyacrylate material, a rubber material, a flexible graphite material, and a plastic polymer material.

4. The method of claim 1 wherein the annular gasket is disposed on the disk drive cover as a first elongated gel bead that turns to connect with itself, and then is allowed to solidify in place so as to adhere to the disk drive cover but not adhere to the breather filter housing which contacts the annular gasket after it solidifies.

5. The method of claim 4 wherein the annular gasket comprises a polyacrylate material.

6. The method of claim 4 wherein the first elongated gel bead has a thickness in the range 0.5 mm to 3 mm.

7. The method of claim 4 wherein the disk drive cover includes a peripheral gasket that is disposed on the disk drive cover as a second elongated gel bead that turns to connect with itself, and then is allowed to solidify in place so as to adhere to the disk drive cover but not adhere to the disk drive base which contacts the peripheral gasket after it solidifies.

8. The method of claim 7 wherein the peripheral gasket encircles the annular gasket, and is disposed further from the hole than the annular gasket, and wherein attaching the disk drive cover to the disk drive base further includes sealing a periphery of the disk drive cover with the disk drive base by compression of the peripheral gasket between the disk drive cover and the disk drive base.

9. The method of claim 1 wherein attaching the disk drive cover to the disk drive base further includes sealing a periphery of the disk drive cover with the disk drive base.

10. The method of claim 9 wherein the periphery of the disk drive cover is sealed with the disk drive base by a peripheral gasket that is disposed between the disk drive cover and the disk drive base, and wherein the peripheral gasket comprises a gasket material that is the same as that of the annular gasket.

11. The method of claim 1 further comprising forcing gas through the hole and the entrance port to temporarily change an internal pressure within a disk drive enclosure formed by the disk drive cover and disk drive base.

12. The method of claim 11 wherein the gas is air, and wherein the air is forced through the disk drive enclosure via an external tube that is temporarily mated to the entrance port.

13. The method of claim 11 further comprising measurement of the changed internal pressure for a period to detect leaks in the enclosure.

14. The method of claim 1 further comprising detaching the disk drive cover from the disk drive base to facilitate disk drive rework.

15. The method of claim 14 further comprising reattaching the disk drive cover to the disk drive base, with the annular gasket in compressive contact with the top surface of the breather filter housing and encircling the entrance port.