IP Library Granted Patent US 8,450,521
Granted Patent B2
US 8,450,521 · App. 12/998,684 · Granted May 28, 2013

Carbonylation process catalysed by mordenite supported on inorganic oxides

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Quick Facts
Patent No.
US 8,450,521
App. No.
12/998,684
Granted
May 28, 2013
Kind
B2
Abstract

Process for preparing methyl acetate and/or acetic acid by contacting a carbonylatable reactant selected from dimethyl ether and methanol with carbon monoxide in the presence of a catalyst. The catalyst is a H-mordenite bound with a mesoporous binder selected from silicas, aluminas, silica-aluminas, magnesium silicates and magnesium aluminum silicates.

Claims (15)

1. A process for the preparation of methyl acetate and/or acetic acid product which process comprises contacting a carbonylatable reactant selected from dimethyl ether and methanol with carbon monoxide in the presence of a catalyst, wherein the catalyst is a H-mordenite bound with a mesoporous binder selected from silicas, aluminas, silica-aluminas, magnesium silicates and magnesium aluminum silicates.

2. A process according to claim 1 wherein the binder is selected from aluminas and silica-aluminas.

3. A process according to claim 2 wherein the alumina is a boehmite type alumina.

4. A process according to claim 2 wherein the silica-alumina has a silica content in the range 5 to 40 wt %.

5. A process according to claim 1 wherein the binder has a mesoporosity in the range 1 to 500 m 2 /g as measured by nitrogen BET.

6. A process according to claim 1 wherein the binder has a microporosity in the range 1 to 100 m 2 /g as measured by nitrogen BET.

7. A process according to claim 1 wherein the binder contains the metals of Group 1 and Group 2 of the Periodic Table of Elements and iron in a total amount in the range greater than 0 to 10 wt %.

8. A process according to claim 1 wherein the binder is present in the catalyst in an amount in the range 10 to 80% by weight of the catalyst.

9. A process according to claim 1 wherein the H-mordenite is bound with an alumina in an amount 35 to 65 wt % based on the total weight of H-mordenite and binder.

10. A process according to claim 1 wherein the H-mordenite is bound with an alumina or silica-alumina binder having a mesoporosity in the range 50 to 500 m 2 /g, a microporosity of less than 10 m 2 /g and 0 to 1 wt % in total of Group 1, Group 2 and iron metals and wherein the binder is present in the catalyst in an amount 10 to 80% by weight of catalyst.

11. A process according to claim 10 wherein the binder has 0 to 0.2 wt % in total of iron and the metals of Group 1 and Group 2 of the Periodic Table of Elements.

12. A process according to claim 1 wherein the carbonylatable reactant is dimethyl ether.

13. A process according to claim 12 wherein the process is carried out as an anhydrous process.

14. A process according to claim 1 , in which process hydrogen is present.

15. A process according to claim 1 wherein the product of the process comprises methyl acetate and at least part of the methyl acetate product is hydrolysed to acetic acid.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2021
From: BP CHEMICALS LIMITED
To: INEOS ACETYLS UK LIMITED
Reel/Frame 055746/0075 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2011
From: DITZEL, EVERT JAN; LAW, DAVID JOHN; SUNLEY, JOHN GLENN
To: BP CHEMICALS LIMITED
Reel/Frame 026409/0967 →