Compression clamp for a modular fluid end for a multiplex plunger pump
A modular fluid end for a multiplex plunger pump, each module machined from a single-piece steel forging with a plunger bore intersected by a linear suction/discharge bore and pumped fluid is discharged straight out through a top of the module into a discharge manifold made up using 1502 frac iron components. A compression clamp applies a crush load to opposed sides of the modules to extend service life.
1. A modular fluid end for a multiplex plunger pump, comprising:
at least two fluid end modules arranged in a side-by-side relationship, each of the fluid end modules having a cylinder with a plunger bore that receives a plunger, an intake end and a discharge end with a linear suction/discharge bore through the intake end and the discharge end and that intercepts the plunger bore, the discharge end being connected directly to a discharge manifold; and
a compression clamp comprising two compression plates and compression clamp fasteners that interconnect the two compression plates wherein the compression clamp is entirely disposed external to the at least two fluid end modules, the compression clamp applying a crush load to opposite sides of respective outermost ones of the at least two fluid end modules.
2. The fluid end as claimed in claim 1 wherein the compression clamp fasteners do not contact the at least two fluid end modules.
3. The fluid end as claimed in claim 2 wherein the compression clamp comprises four compression clamp fasteners.
4. The fluid end as claimed in claim 2 wherein the compression clamp fasteners are torqued to a predetermined tension to apply the crush load.
5. The fluid end as claimed in claim 1 wherein the fluid end modules further comprise a crush load transfer boss on each side of the cylinder of the respective fluid end modules.
6. The fluid end as claimed in claim 5 wherein the crush load transfer bosses are aligned with the interception of the plunger bore and the suction/discharge bore.
7. The fluid end as claimed in claim 1 wherein the discharge end comprises a discharge cover nut with a protruding axial neck that has a pin thread to which the discharge manifold is connected.
8. The fluid end as claimed in claim 7 wherein the discharge manifold comprises a 1502 iron fitting connected to each of the fluid end modules, adjacent ones of the 1502 iron fittings being connected together.
9. The fluid end as claimed in claim 8 wherein one of the 1502 iron fittings is a cross fitting having a top port adapted to support the connection of a pressure valve.
10. The fluid end as claimed in claim 1 further comprising a mounting plate forged on an end of the cylinder.
11. The fluid end as claimed in claim 10 wherein the mounting plate comprises fluid end module mounting bores.
12. A fluid end module for a multiplex plunger pump, comprising:
at least two cylinders, each cylinder having a plunger bore and a suction/discharge bore that intercepts the plunger bore at right angles and extends straight through an intake end on one side of each cylinder and a discharge end on the other side of each cylinder;
a mounting plate on an inner end of each cylinder;
a crush load transfer boss on each cylinder, the respective crush load transfer bosses being aligned with the interception of the plunger bore and the suction/discharge bore; and
a compression clamp comprising two compression plates and compression clamp fasteners that interconnect the two compression plates wherein the compression clamp is entirely disposed external to the at least two cylinders, the compression clamp applying a crush load to opposite sides of respective outermost ones of the at least two cylinders.
13. The fluid end module as claimed in claim 12 wherein each cylinder comprises a single-piece steel forging.
14. The fluid end module as claimed in claim 12 wherein the discharge end comprises a box thread that retains a discharge cover nut having a protruding axial neck with a pin thread.
15. The fluid end module as claimed in claim 14 wherein the protruding axial neck of the discharge cover nut supports the connection of a 1502 iron fitting to assemble a discharge manifold for the Multiplex plunger pump.
16. The fluid end module as claimed in claim 14 wherein the discharge cover nut retains a discharge valve stop in the suction/discharge bore above the plunger bore.
17. The fluid end module as claimed in claim 12 further comprising a plunger bore cover nut that retains a plunger bore cover in an outer end of the plunger bore.
18. The fluid end module as claimed in claim 17 wherein the plunger bore cover retains wings of a suction valve stop in a suction valve groove located in the suction/discharge bore below the plunger bore.
19. The fluid end module as claimed in claim 12 wherein the compression clamp fasteners do not contact the at least two cylinders.