RF generator with multiplexed programmed molds
Each platform mounted mold assembly for plastic tubing includes a circuit board containing parameters defining elements of the forming, molding, tipping or welding operation to be undertaken on the tubing. A control unit includes an RF generator for providing the RF energy to effect the forming, molding, tipping or welding process, a source of air under pressure to operate the mechanical elements attendant each mold assembly, various sensors and a multiplex unit. In operation, the control unit serially addresses each of the mold assemblies, senses the parameters attendant the mold and applies the appropriate power level of RF energy for a specific duration and temperature while activating the mechanical aspects of the mold assembly. The mold assemblies may be serially activated through a multiplex unit or in a particular sequence that may be operator controlled.
1. Apparatus for molding, forming, tipping and/or welding plastic tubing, said apparatus comprising in combination:
a) an RF generator for providing an RF signal;
b) a plurality of mold assemblies, each said mold assembly including a mold responsive to the RF signal to heat the plastic tubing by induction with a coil surrounding the mold to mold, form, tip and/or weld the plastic tubing in the mold;
c) a mold memory circuit coupled in each of said plurality of mold assemblies for providing control signals to said RF generator to produce an RF signal unique to the parameters of the mold in each mold assembly; and
d) a multiplexing circuit for serially interconnecting each of said plurality of mold assemblies with said RF generator to serially heat each mold in accordance with the parameters provided by the respective mold memory.
2. The apparatus as set forth in claim 1 including a platform for supporting each mold assembly of said plurality of mold assemblies and fixtures mounted on each of said platforms for inserting the plastic tubing into the respective one of said molds and withdrawing the plastic tubing from the respective one of said molds.
3. The apparatus as set forth in claim 2 including a source of air under pressure for actuating said fixtures in response to the control signals.
4. The apparatus as set forth in claim 3 including a computer/controller disposed with said RF generator responsive to the control signals from each of said mold memory circuits for controlling operation of said RF generator, each of said mold assemblies and said fixtures mounted on each platform of said plurality of platforms.
5. The apparatus as set forth in claim 1 wherein each said mold memory circuit is an integrated circuit programmed to provide the parameters attendant the associated mold and the plastic tubing to perform the molding, forming, tipping and/or welding function, said mold memory circuit being mounted in each mold assembly of said plurality of mold assemblies.
6. The apparatus as set forth in claim 5 including a platform for detachably supporting said at least one mold assembly and electrical connections for electrically connecting said mold memory circuit with said RF generator.
7. The apparatus as set forth in claim 6 including a multiplexer for serially interconnecting each of said mold assemblies with said RF generator to serially actuate and energize each of said mold assemblies to heat by induction the associated mold.
8. The apparatus as set forth in claim 6 including fixtures mounted on each of said platforms for engaging and disengaging the plastic tubing with the respective one of said mold assemblies and a source of air under pressure for actuating said fixtures.
9. Apparatus for forming, welding and tipping plastic tubing, said apparatus comprising in combination:
a) a generator for providing a source of RF energy;
b) a plurality of platforms;
c) a plurality of mold assemblies, each said mold assembly of said plurality of said mold assemblies being located on one of said platforms and each said mold assembly including a mold for forming, welding and/or tipping the plastic tubing;
d) a multiplexer for distributing RF energy from said generator to each mold in the respective one of said plurality of mold assemblies;
e) an induction heater disposed in each said mold assembly and responsive to the RF energy for inductively heating said mold and the plastic tubing disposed with said mold; and
f) a mold memory incorporated as part of each said mold assembly for controlling operation of said generator to apply RF energy to the mold assembly to heat said mold and the plastic tubing therewithin in accordance with unique parameters attendant said mold and the plastic tubing and provided by said mold memory.