Gloss level adjustment
View Patent ↗In a method for injection molding molten materials, especially plastic, in a mold that has a mold surface which comes into contact with the material, at least one coating on the mold surface and a temperature-control means for the mold surface, the mold surface is cooled by the temperature-control means so that the molten material solidifies at the interface with the coating and an injection-molded part can be removed from the form. During this process the molten material is brought into contact with the coating on the mold surface, the thickness of said coating being selected in coordination with the heat penetration coefficient of the coating material such that a specified 60° gloss level and/or color value L is obtained for the injection-molded part.
1. A method for injection molding molten materials in a mold that has a mold surface which comes into contact with the material comprising:
providing the mold surface with a surface texture for obtaining a specified gloss level and/or color value for an injection-molded part by substantially exactly reproducing the mold surface on a part surface of the injection-molded part;
providing the mold surface with at least one thermal insulating coating selected from the group consisting of titanium nitride (TiN), titanium carbon nitride (TiCN), chromium nitride (CrN), tungsten carbide/carbon (WC/C), titanium aluminium nitride (TiAlN), Al 2 O 3 , (AlCr) 2 O 3 and SiO 2 , wherein an adhesive layer is applied between the mold surface and the coating;
controlling the temperature of the mold surface;
introducing the molten material into the mold;
cooling the mold surface by way of a temperature-control so that the molten material in the mold solidifies; and
removing an injection-molded part from the mold; wherein the thickness of the coating for the mold surface is selected in coordination with a heat penetration coefficient of the material of the coating, so that premature freezing of the molten material before it has penetrated into the surface texture of the mold is delayed and, thus, the specified gloss level and/or color value for the injection-molded part is obtained.
2. The method for injection molding according to claim 1 , wherein the adhesive layer is selected from the group consisting of titanium, chromium and TiN.