IP Library Granted Patent US 8,608,749
Granted Patent B2
US 8,608,749 · App. 13/041,469 · Granted Dec 17, 2013

Patient-specific acetabular guides and associated instruments

Inventors: Jason D. Meridew (Warsaw, IN); Tony Siebeneck (Mentone, IN); Tyler D. Witt (Fond du Lac, WI); Robert Metzger (Wakarusa, IN)
Assignee: Biomet Manufacturing, LLC
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Quick Facts
Patent No.
US 8,608,749
App. No.
13/041,469
Granted
Dec 17, 2013
Kind
B2
Abstract

A method for preparing a joint surface of a patient for an implant, such as, for example, an acetabular implant for a hip joint. According to the method, a patient-specific guide is attached to a complementary joint surface of the patient. The patient-specific guide includes a guiding element oriented along a patient-specific alignment axis. The alignment axis is determined during a preoperative plan of the patient for implant alignment. A shaft of a guiding tool is removably coupled to the guiding element of the guide. A three-dimensional orientation device is removably attached to the shaft of the guiding tool. A position of a bubble of the orientation device is marked with a mark on an outer transparent surface of the orientation device while the guiding tool is oriented along the alignment axis. The marked orientation device can be used for aligning other instruments during the procedure.

Claims (48)

1. A method for preparing an acetabulum of a patient for an acetabular implant, the method comprising:

removably engaging an acetabular area of the patient to a complementary surface of a patient-specific acetabular guide, the complementary surface of the patient-specific acetabular guide constructed as a mirror surface of the acetabular area from medical images of the patient obtained preoperatively, the acetabular guide having a guiding element oriented along a patient-specific alignment axis, the alignment axis determined during a preoperative plan of the patient for implant alignment;

removably coupling a shaft of a guiding tool to the guiding element of the acetabular guide such that the shaft of the guiding tool is oriented along the alignment axis;

removably attaching a three dimensional orientation device to the shaft of the guiding tool;

calibrating the orientation device to indicate the alignment axis orientation by marking with a mark a position of a bubble inside the orientation device, the bubble viewable through an outer transparent surface of the orientation device;

removing the acetabular guide and guiding tool;

removing the orientation device from the guiding tool;

removably attaching the orientation device to a shaft of an instrument; and

determining the alignment axis by changing the orientation of the shaft such that the bubble of the orientation device is centered around the mark;

guiding the shaft of the instrument along the alignment axis using the orientation device.

2. The method of claim 1 , wherein the instrument is a reamer and further comprising reaming the acetabulum with the reamer.

3. The method of claim 2 , further comprising:

removing the orientation device from the shaft of the reamer;

removably attaching the orientation device to a shaft of an inserter coupled to an acetabular cup;

guiding the shaft of the inserter along the alignment axis using the orientation device; and

inserting the acetabular cup in the acetabulum.

4. The method of claim 2 , further comprising:

drilling a pilot hole in the acetabulum through a bore of the guiding element; and

guiding an alignment pin of the reamer in the pilot hole.

5. The method of claim 4 , wherein drilling a pilot hole in the acetabulum through a bore of the guiding element includes using a drilling element having a stop at a predetermined position for preventing over drilling of the acetabulum.

6. The method of claim 1 , further comprising keying the orientation device to the shaft of the instrument.

7. The method of claim 1 , wherein the guiding tool is a guiding handle.

8. The method of claim 1 , wherein the guiding tool is an acetabular inserter with a removable adapter tip couplable to the guiding element of the patient-specific acetabular guide.

9. The method of claim 1 , wherein the orientation device includes a transparent dome-shaped surface and a base.

10. The method of claim 9 , further comprising coupling the base of the orientation device to the shaft of the guiding tool with a coupler extending from the base.

11. A method for preparing a joint surface of a patient for an implant, the method comprising:

attaching a surface of a patient-specific guide to a complementary joint surface of the patient, the surface of the patient-specific guide constructed as a mirror surface of the complementary joint surface from medical images of the patient obtained preoperatively, the patient-specific guide having a guiding element oriented along a patient-specific alignment axis, the alignment axis determined during a preoperative plan of the patient for implant alignment;

removably coupling a shaft of a guiding tool to the guiding element of the patient-specific guide;

removably attaching a three-dimensional orientation device to the shaft of the guiding tool;

marking a position of a bubble of the orientation device with a mark on an outer transparent surface of the orientation device while the guiding tool is oriented along the alignment axis;

removing the orientation device from the guiding tool;

removing the patient-specific guide and the guiding tool;

removably attaching the orientation device to a reamer;

aligning the reamer along the alignment axis using the orientation device by changing the orientation of the reamer such that the bubble of the orientation device is centered around the mark; and

reaming the joint surface.

12. The method of claim 11 , further comprising:

keying the orientation device to a shaft of the reamer.

13. The method of claim 11 , wherein the orientation device includes a transparent dome-shaped surface, a base and a coupler extending from the base.

14. A method for preparing a joint surface of a patient for an implant, the method comprising:

attaching a surface of a patient-specific guide to a complementary joint surface of the patient, the surface of the patient-specific guide constructed as a mirror surface of the complementary joint surface from medical images of the patient obtained preoperatively, the patient-specific guide having a guiding element oriented along a patient-specific alignment axis, the alignment axis determined during a preoperative plan of the patient for implant alignment;

removably coupling a shaft of a guiding tool to the guiding element of the patient-specific guide;

removably attaching a three-dimensional orientation device to the shaft of the guiding tool;

marking a position of a bubble of the orientation device with a mark on an outer transparent surface of the orientation device while the guiding tool is oriented along the alignment axis;

removably keying and attaching the orientation device to a shaft of an inserter holding an implant for the joint surface;

aligning the shaft of the inserter along the alignment axis using the orientation device by changing the orientation of the shaft of the inserter such that the bubble of the orientation device is centered around the mark; and

inserting the implant in the joint surface.

15. The method of claim 14 , wherein the inserter is an acetabular inserter with an adapter tip couplable to the guiding element of the patient-specific guide.

16. The method of claim 14 , wherein the orientation device includes a transparent dome-shaped surface, a base and a coupler extending from the base.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2014
From: BIOMET MANUFACTURING CORPORATION
To: BIOMET MANUFACTURING, LLC
Reel/Frame 032128/0493 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2011
From: MERIDEW, JASON D.; SIEBENECK, TONY; WITT, TYLER D.; METZGER, ROBERT
To: BIOMET MANUFACTURING CORP.
Reel/Frame 025907/0218 →
Continuity (36)
Continuation In Part 12973214 · Dec 20, 2010
Continuation In Part 12955361 · Nov 29, 2010
Continuation In Part 12938905 · Nov 3, 2010
Continuation In Part 12938913 · Nov 3, 2010
Continuation In Part 12893306 · Sep 29, 2010
Continuation In Part 12893306
Continuation In Part 12888005 · Sep 22, 2010
Continuation In Part 12714023 · Feb 26, 2010
Continuation In Part 12571969 · Oct 1, 2009
Continuation In Part 12486992 · Jun 18, 2009
Continuation In Part 12389901 · Feb 20, 2009
Continuation In Part 12211407 · Sep 16, 2008
Continuation In Part 12039849 · Feb 29, 2008
Continuation In Part 11756057 · May 31, 2007
Continuation In Part 11971390 · Jan 9, 2008
Continuation In Part 11363548 · Feb 27, 2006
Continuation In Part 12025414 · Feb 4, 2008
Continuation In Part 13041469
Continuation In Part 12872663 · Aug 31, 2010
Continuation In Part 12483807 · Jun 12, 2009
Continuation In Part 12371096 · Feb 13, 2009
Continuation In Part 12103824 · Apr 16, 2008
Continuation In Part 13041469
Continuation In Part 12103834 · Apr 16, 2008
Continuation In Part 12978069 · Dec 23, 2010
Continuation In Part 12973214
Provisional Application 61446660 · Feb 25, 2011
Provisional Application 60953620 · Aug 2, 2007
Provisional Application 60947813 · Jul 3, 2007
Provisional Application 60911297 · Apr 12, 2007
Provisional Application 60892349 · Mar 1, 2007
Provisional Application 60812694 · Jun 9, 2006
Provisional Application 60953637 · Aug 2, 2007
Provisional Application 61310752 · Mar 5, 2010
Provisional Application 60912178 · Apr 17, 2007
Related Publication 20110184419A1 · Jul 28, 2011