Electrical machine
View Patent ↗In one embodiment, an apparatus includes a rotor shaft, at least one pole segment, at least one pole tip segment and at least one permanent magnet pair. The at least one pole segment is mechanically coupled to the rotor shaft. Each permanent magnet pair is disposed between the at least one pole segment and respective pole tip segment. The apparatus further includes at least one mechanical member that mechanically restrains the at least one pole tip segment to at least one of the rotor shaft or the at least one pole segment.
1. An apparatus comprising:
at least one pole segment;
at least one pole tip segment;
at least one permanent magnet pair, each permanent magnet pair being disposed between the at least one pole segment and the at least one pole tip segment; and
at least one mechanical member that mechanically restrains the at least one pole tip segment to at least one pole segment.
2. The apparatus of claim 1 , wherein the at least one pole tip segment and the at least one pole segment comprise one or more third mechanical features that receive the at least one mechanical member.
3. The apparatus of claim 1 , further comprising a rotor shaft, wherein the at least one pole segment is coupled to the rotor shaft, wherein the at least one mechanical member mechanically restrains the at least one pole tip segment to the rotor shaft, and wherein the at least one pole tip segment and the rotor shaft comprise one or more second mechanical features that receive the at least one mechanical member.
4. The apparatus of claim 3 , wherein the at least one pole segment comprises a plurality of pole segments, wherein each pole segment is restrained to the rotor shaft separately.
5. The apparatus of claim 3 , wherein at least one of the rotor shaft and the at least one pole segment comprises one or more first mechanical features that mechanically restrain the at least one pole segment to the rotor shaft.
6. The apparatus of claim 5 , wherein the one or more first mechanical features comprises one of keyhole slots, dovetail slots, or T-shaped slots.
7. The apparatus of claim 1 , wherein the at least one mechanical member is comprised of a material having substantially low magnetic conductivity.
8. The apparatus of claim 7 , wherein the material comprises one of a 300 series stainless steel, Titanium alloy, or austenitic nickel-chromium-based superalloys.
9. The apparatus of claim 1 , wherein each permanent magnet pair is mechanically restrained by a geometric arrangement.
10. The apparatus of claim 1 , wherein the at least one mechanical member comprises one of a tie-bar, a screw, a rivet, a bar or a span bolt.
11. The apparatus of claim 1 , wherein the apparatus is configured to be disposed in a bore of a stator and to be electromagnetically coupled to the stator.
12. An apparatus comprising:
a stator;
a rotor electromagnetically coupled to the stator, the rotor comprising:
at least one pole segment coupled to a rotor shaft;
at least one pole tip segment;
at least one permanent magnet pair, each permanent magnet pair being disposed between the at least one pole segment and respective pole tip segment; and
at least one mechanical member that mechanically restrains the at least one pole tip segment to a rotor shaft or the at least one pole segment.