IP Library Granted Patent US 8,619,365
Granted Patent B2
US 8,619,365 · App. 12/575,820 · Granted Dec 31, 2013

Anti-reflective coating for optical windows and elements

Inventors: Michael David Harris (Horseheads, NY); Christopher Morton Lee (Corning, NY); Lawrence George Mann (Painted Post, NY); Mike Xu Ouyang (Painted Post, NY)
Assignee: Corning Incorporated
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Quick Facts
Patent No.
US 8,619,365
App. No.
12/575,820
Granted
Dec 31, 2013
Kind
B2
Abstract

Multilayer anti-reflective coatings having four or more layers are disclosed. In one aspect, the multilayer anti-reflective coating comprises a first layer having a refractive index n 1 , where n 1 <1.4, and an optical thickness of (0.25±5%) λ o nm; a second layer adjacent to the first layer, the second layer having a refractive index n 2 , where n 2 ≧1.8, and an optical thickness of (0.5±5%) λ o nm; a third layer adjacent to the second layer, the third layer having a refractive index n 3 , where 1.4≦n 3 <1.6, and an optical thickness of (0.1±5%) λ o nm; and a fourth layer adjacent to the third layer, the fourth layer having a refractive index n 4 , where n 4 ≧1.8, and an optical thickness of (0.05±10%) λ o nm; where λ o is a wavelength in the visible light range.

Claims (36)

1. A multilayer anti-reflective coating for a substrate, comprising:

(a) a first layer having a refractive index n 1 , where n 1 <1.4, and an optical thickness of (0.25±5%) λ o nm, which in expanded form is a range of (0.25-5% of 0.25) λ o nm to (0.25+5% of 0.25) λ o nm, where λ o is a wavelength in the visible light range;

(b) a second layer adjacent to the first layer, the second layer having a refractive index n 2 , where n 2 ≧1.8, and an optical thickness of (0.5±5%) λ o nm, which in expanded form is a range of (0.5−5% of 0.5) λ o nm to (0.5+5% of 0.5) λ o nm, where λ o is a wavelength in the visible light range;

(c) a third layer adjacent to the second layer, the third layer having a refractive index n 3 , where 1.4≦n 3 <1.6, and an optical thickness of (0.1±5%) λ o nm, which in expanded form is a range of (0.1-5% of 0.1) λ o nm to (0.1+5% of 0.1) λ o nm, where λ o is a wavelength in the visible light range; and

(d) a fourth layer adjacent to the third layer, the fourth layer having a refractive index n 4 , where n 4 ≧1.8, and an optical thickness of (0.05±10%) λ o nm, which in expanded form is a range of (0.05−10% of 0.05) λ o nm to (0.05+10% of 0.05) λ o nm, where λ o is a wavelength in the visible light range;

the anti-reflective coating having a coating order of first layer/second layer/third layer/fourth layer, with the first layer being the outermost layer relative to the substrate.

2. The multilayer anti-reflective coating of claim 1 , wherein the second layer and the fourth layer comprise a material selected from HfO 2 , Ta 2 O 5 , ZrO 2 , TiO 2 :Pr 2 O 3 , Nb 2 O 5 , TiO 2 , Nb 2 O 5 :TiO 2 , MO-01, ZrO 2 , and Y 2 O 3 .

3. The multilayer reflective coating of claim 2 , wherein the third layer comprises a material selected from SiO 2 , CaF 2 , and BaF 2 .

4. The multilayer reflective coating of claim 3 , wherein the first layer comprises MgF 2 .

5. The multilayer anti-reflective coating of claim 1 , wherein λ o is approximately 550 nm.

6. A multilayer anti-reflective coating for a substrate, comprising:

(a) a first layer having a refractive index n 1 , where n 1 <1.4, and an optical thickness of (0.23±5%) λ o nm, which in expanded form is a range of (0.23-5% of 0.23) λ o nm to (0.23+5% of 0.23) λ o nm, where λ o is a wavelength in the infrared range;

(b) a second layer adjacent to the first layer, the second layer having a refractive index n 2 , where n 2 ≧1.8, and an optical thickness of (0.35±5%) λ o nm, which in expanded form is a range of (0.35−5% of 0.35) λ o nm to (0.35+5% of 0.35) λ o nm, where λ o is a wavelength in the infrared range;

(c) a third layer adjacent to the second layer, the third layer having a refractive index n 3 , where 1.4≦n 3 <1.6, and an optical thickness of (0.06±10%) λ o nm, which in expanded form is a range of (0.06−10% of 0.06) λ o nm to (0.06+10% of 0.06) λ o nm, where λ o is a wavelength in the infrared range; and

(d) a fourth layer adjacent to the third layer, the fourth layer having a refractive index n 4 , where n 4 ≧1.8, and an optical thickness of (0.06±10%) λ o nm, which in expanded form is a range of (0.06−10% of 0.06) λ o nm to (0.06+10% of 0.06) λ o nm, where λ o is a wavelength in the infrared range;

the anti-reflective coating having a coating order of first layer/second layer/third layer/fourth layer, with the first layer being the outermost layer relative to the substrate.

7. The multilayer anti-reflective coating of claim 6 , wherein the second layer and the fourth layer comprise a material selected from HfO 2 , Ta 2 O 5 , ZrO 2 , TiO 2 —Pr 2 O 3 , Nb 2 O 5 , TiO 2 , Nb 2 O 5 :TiO 2 , MO-01, ZrO 2 , and Y 2 O 3 .

8. The multilayer reflective coating of claim 7 , wherein the third layer comprises a material selected from SiO 2 , CaF 2 , and BaF 2 .

9. The multilayer reflective coating of claim 8 , wherein the first layer comprises MgF 2 .

10. The multilayer anti-reflective coating of claim 6 , wherein λ o is approximately 1550 nm.

11. An optical window, comprising:

(i) a glass or glass-ceramic substrate transmissive to light; and

(ii) a multilayer anti-reflective coating applied on the substrate, the multilayer anti-reflective coating comprising:

(a) first layer having a refractive index n 1 , where n 1 <1.4, and an optical thickness of (0.25±5%) λ o nm, which in expanded form is a range of (0.25−5% of 0.25) λ o nm to (0.25+5% of 0.25) λ o nm, where λ o is a wavelength in the visible light range;

(b) a second layer adjacent to the first layer, the second layer having a refractive index n 2 , where n 2 ≧1.8, and an optical thickness of (0.5±5%) λ o nm, which in expanded form is a range of (0.5−0.5% of 0.5) λ o nm to (0.5+5% of 0.5) λ o nm, where λ o is a wavelength in the visible light range;

(c) a third layer adjacent to the second layer, the third layer having a refractive index n 3 , where 1.4≦n 3 <1.6, and an optical thickness of (0.1±5%) λ o nm, which in expanded form is a range of (0.1−5% of 0.1) λ o nm to (0.1+5% of 0.1) λ o nm, where λ o is a wavelength in the visible light range; and

(d) a fourth layer adjacent to the third layer, the fourth layer having a refractive index n 4 , where n 4 ≧1.8, and an optical thickness of (0.05±10%) λ o nm, which in expanded form is a range of (0.05−10% of 0.05) λ o nm to (0.05+10% of 0.05) λ o nm, where λ o is a wavelength in the visible light range;

the anti-reflective coating having a coating order of first layer/second layer/third layer/fourth layer, with the first layer being the outermost layer relative to the substrate.

12. An optical window, comprising:

(i) a glass or glass-ceramic substrate transmissive to light; and

(ii) a multilayer anti-reflective coating applied on the substrate, the multilayer anti-reflective coating comprising:

(a) a first layer having a refractive index n 1 , where n 1 <1.4, and an optical thickness of (0.23±5%) λ o nm, which in expanded form is a range of (0.23−5% of 0.23) λ o nm to (0.23+5% of 0.23) λ o nm, where λ o is a wavelength in the infrared range;

(b) a second layer adjacent to the first layer, the second layer having a refractive index n 2 , where n 2 ≧1.8, and an optical thickness of (0.35±5%) λ o nm, which in expanded form is a range of (0.35−5% of 0.35) λ o nm to (0.35+5% of 0.35) λ o nm, where λ o is a wavelength in the infrared range;

(c) a third layer adjacent to the second layer, the third layer having a refractive index n 3 , where 1.4≦n 3 <1.6, and an optical thickness of (0.06±10%) λ o nm, which in expanded form is a range of (0.06−10% of 0.06) λ o nm to (0.06+10% of 0.06) λ o nm, where λ o is a wavelength in the infrared range; and

(d) a fourth layer adjacent to the third layer, the fourth layer having a refractive index n 4 , where n 4 ≧1.8, and an optical thickness of (0.06±10%) λ o nm, which in expanded form is a range of (0.06−10% of 0.06) λ o nm to (0.06+10% of 0.06) λ o nm, where λ o is a wavelength in the infrared range;

the anti-reflective coating having a coating order of first layer/second layer/third layer/fourth layer, with the first layer being the outermost layer relative to the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2009
From: HARRIS, MICHAEL DAVID; LEE, CHRISTOPHER MORTON; MANN, LAWRENCE GEORGE; OUYANG, MIKE XU
To: CORNING INCORPORATED
Reel/Frame 023513/0397 →
Continuity (3)
Continuation In Part 11261172 · Oct 28, 2005
Provisional Application 60640729 · Dec 29, 2004
Related Publication 20100060979A1 · Mar 11, 2010