Internal pipe coating inspection robot
View Patent ↗There is provided herein a robot-based electrical system for locating holidays within coated pipe that does not utilize a grounding wire. In a preferred arrangement, the robot will carry a metal rotating brush/capacitive pad combination and changes in the capacitance in the brush/pad circuit will be used to identify imperfections in the interior coating of the pipe and especially those located proximate a girth weld. In another preferred embodiment, a circumferential brush will be used that allows testing of the integrity of the internal coating throughout the length of the pipe as the robot travels the pipeline.
1. An inspection robot for inspecting an interior coating of a pipeline for the presence of imperfections proximate to a weld seam of said pipeline, comprising:
(a) a conductive brush positionable to be placed into contact with said interior coating of the pipeline, said brush being rotatable through an arc of substantially 360°;
(b) a capacitive pad being positionable to be in contact with said interior coating of the pipeline;
(c) a power source in electrical communication with said conductive brush and said capacitive pad, said power source being adapted for creating a pulsed current between said conductive brush and said capacitive pad; and,
(d) a pulse detector in electronic communication with said power source and said capacitive pad, said pulse detector being adapted for detecting said pulsed current from said power source through said conductive brush and said capacitive pad.
2. The inspection robot according to claim 1 , wherein said conductive brush is selected from a group consisting of a brass brush and a copper brush.
3. The inspection robot according to claim 1 , wherein said pulse detector comprises a microprocessor in electronic communication with said capacitive pad and with said conductive brush.
4. The inspection robot according to claim 1 , wherein said capacitive pad is selected from a group consisting of a conductive copper brush and a conductive shoe.
5. The inspection robot according to claim 1 , wherein said capacitive pad is stationary.
6. A line travel inspection robot for inspecting an interior coating of a pipeline for the presence of imperfections, comprising:
(a) a circumferential conductive brush positionable to be placed into contact with the interior coating of the pipeline, said conductive brush being oriented transversely to a longitudinal center axis of said pipeline and extending through an arc of substantially 360°, thereby simultaneously contacting substantially all of an inner circumference of the pipeline;
(b) a capacitive pad, said pad being positionable to be in contact with the interior coating of the pipeline;
(c) a high voltage power source in electrical communication with said conductive brush, said power source being adapted for creating a pulsed current between said conductive brush and said capacitive pad; and,
(d) a pulse detector in electronic communication with said power source and said capacitive pad, said pulse detector being adapted for detecting a pulsed current from said power source through said conductive brush and said capacitive pad.
7. The line travel inspection robot according to claim 6 , wherein said circumferential conductive brush is selected from a group consisting of a brass brush and a copper brush.
8. The line travel inspection robot according to claim 6 , wherein said pulse detector comprises a microprocessor in electronic communication with said capacitive pad and with said conductive brush.
9. The line travel inspection robot according to claim 6 , wherein said circumferential brush is segmented into at least four segments, each of said segments being movable away from and toward said pipeline centerline in order to place said each of said moved segments into contact with said inner circumference of the pipeline.
10. The line travel inspection robot according to claim 6 , wherein said capacitive pad is selected from a group consisting of a conductive copper brush and a conductive shoe.
11. An inspection robot for inspecting an interior coating of a pipeline for the presence of imperfections, comprising:
(a) a robot body;
(b) a conductive brush supported by said robot body and positionable to be placed into contact with the interior coating of the pipeline, said brush being operable to examine an inner circumference of said pipeline;
(c) a capacitive pad, supported by said robot body, said pad being positionable to be placed in contact with the interior coating of the pipeline;
(d) a high voltage power source in electrical communication with said conductive brush and said capacitive pad, said power source being adapted for creating a pulsed current between said conductive brush and said capacitive pad; and,
(e) a pulse detector in electronic communication with said power source and said capacitive pad, said pulse detector being adapted for determining an amplitude of a pulsed current from said power source through said conductive brush and said capacitive pad.
12. The inspection robot of claim 11 , wherein said conductive brush is rotatable through an arc of substantially 360°.
13. The inspection robot of claim 11 , wherein said conductive brush is a circumferential conductive brush positionable to be placed into contact with the interior coating of the pipeline, said conductive brush being oriented transversely to a longitudinal center axis of said pipeline and conformable to extend through an arc of substantially 360°, thereby simultaneously contacting substantially all of an inner circumference of the pipeline.
14. An inspection robot according to claim 11 , wherein said conductive brush is selected from a group consisting of a brass brush and a copper brush.
15. An inspection robot according to claim 11 , wherein said pulse detector comprises a microprocessor in electronic communication with said capacitive pad and with said conductive brush.
16. The inspection robot according to claim 11 , wherein said capacitive pad is selected from a group consisting of a conductive copper brush and a conductive shoe.
17. A line travel inspection robot for inspecting an interior coating of a metal pipeline for the presence of imperfections, comprising:
(a) a robot body;
(b) a circumferential conductive brush supported by said robot body and positionable to be placed into contact with the interior coating of the pipeline, said conductive brush being oriented transversely to a longitudinal center axis of said pipeline when so positioned and extending through an arc of substantially 360°, thereby simultaneously contacting substantially all of an inner circumference of the pipeline;
(c) a grounding wire positionable to be in electrical communication with an uncoated portion of the pipeline;
(d) a high voltage power source in electrical communication with said conductive brush and with said grounding wire; and,
(e) a conductivity detector in electronic communication with said power source, said grounding wire and said conductive brush, said conductivity detector being adapted for detecting a current from said power source through said grounding wire and said conductive brush.
18. The line travel inspection robot according to claim 17 , wherein said conductive brush is comprised of a plurality of metal strands.
19. The line travel inspection robot according to claim 18 , wherein said metal strands are selected from a group consisting of copper strands, brass strands, and aluminum strands.
20. The line travel inspection robot according to claim 17 , wherein said circumferential brush is segmented into at least four segments, each of said segments being movable away from and toward said pipeline centerline in order to place said segment into contact with said inner circumference of the pipeline.