IP Library Granted Patent US 8,636,821
Granted Patent B2
US 8,636,821 · App. 13/580,344 · Granted Jan 28, 2014

Ceramic honeycomb structure and its production method

Inventor: Shunji Okazaki (Miyako, JP)
Assignee: Hitachi Metals, Ltd.
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Quick Facts
Patent No.
US 8,636,821
App. No.
13/580,344
Granted
Jan 28, 2014
Kind
B2
Abstract

A ceramic honeycomb structure having a large number of flow paths partitioned by porous cell walls, the cell walls meeting the conditions; (a) the cell walls having porosity of 55-80%, (b) the cell walls having a median pore diameter D50 (measured by mercury porosimetry) of 5-27 μm, (c) pores open on cell wall surfaces having an opening area ratio of 20% or more, (d) pores open on cell wall surfaces having a median opening diameter d50 (determined from equivalent circle diameters on an area basis) of 10-45 μm, (e) the density of pores open on cell wall surfaces having equivalent circle diameters of 10 μm or more and less than 40 μm being 350/mm 2 or more, (f) the maximum inclination of a curve of a cumulative pore volume relative to a pore diameter (determined from a pore distribution measured by mercury porosimetry) being 1.6 or more, and (g) a ratio D50/d50 of the median pore diameter D50 to the median opening diameter d50 being 0.65 or less.

Claims (11)

1. A ceramic honeycomb structure having a large number of flow paths partitioned by porous cell walls, said cell walls meeting the following conditions:

(a) said cell walls having porosity of 55-80%,

(b) said cell walls having a median pore diameter D50 (measured by mercury porosimetry) of 5-27 μm,

(c) pores open on cell wall surfaces having an opening area ratio of 20% or more,

(d) pores open on cell wall surfaces having a median opening diameter d50 (determined from equivalent circle diameters on an area basis) of 10-45 μm,

(e) the density of pores open on cell wall surfaces having equivalent circle diameters of 10 μm or more and less than 40 μm being 350/mm 2 or more,

(f) the maximum inclination of a curve of a cumulative pore volume relative to a pore diameter (determined from a pore distribution measured by mercury porosimetry) being 1.6 or more, and

(g) a ratio D50/d50 of said median pore diameter D50 to said median opening diameter d50 being 0.65 or less.

2. The ceramic honeycomb structure according to claim 1 , wherein said cell walls have a Darcy's coefficient of permeability of 0.5×10 −12 m 2 to 3×10 −12 m 2 .

3. The ceramic honeycomb structure according to claim 1 , having a thermal expansion coefficient of 13×10 −7 /° C. or less between 20° C. and 800° C.

4. A ceramic honeycomb filter comprising the ceramic honeycomb structure recited in claim 1 , the exhaust-gas-inlet or exhaust-gas-outlet side of said flow paths being alternately plugged.

Assignments (5)
SECURITY INTEREST Recorded Jun 29, 2026
From: MIRAI CASTING AMERICA, INC.
To: SECOND AVENUE CAPITAL PARTNERS, LLC
Reel/Frame 075121/0147 →
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
CHANGE OF ADDRESS Recorded Nov 20, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073636/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2012
From: OKAZAKI, SHUNJI
To: HITACHI METALS, LTD.
Reel/Frame 028838/0426 →
Priority Claims (1)
JP 2010-035527 · Feb 22, 2010 · national
Continuity (1)
Related Publication 20120317947A1 · Dec 20, 2012