Dryer transporting moistened medium through heating liquid
View Patent ↗A media drying system removes a moistening liquid from a moistened medium, the moistening liquid having a moistening-liquid boiling point. A liquid reservoir contains a heating liquid. A liquid-heating system warms the heating liquid in the liquid reservoir to a temperature greater than the moistening-liquid boiling point. A media-transport system transports the moistened medium along a transport path which passes through the liquid reservoir. The moistened medium is submerged in the warmed heating liquid and heat is transferred from the warmed heating liquid to the moistening liquid. This vaporizes the moistening liquid and removing it from the moistened medium.
1. A media drying system for removing a moistening liquid from a moistened medium, the moistening liquid having a moistening-liquid boiling point, comprising:
a liquid reservoir containing a heating liquid;
a liquid-heating system for warming the heating liquid in the liquid reservoir to a temperature greater than the moistening-liquid boiling point; and
a media-transport system for transporting the moistened medium along a transport path which passes through the liquid reservoir whereby the moistened medium is submerged in the warmed heating liquid such that heat is transferred from the warmed heating liquid to the moistening liquid, thereby vaporizing the moistening liquid and removing it from the moistened medium.
2. The media drying system of claim 1 wherein the transport system transports the moistened medium into the liquid reservoir at an angle of less than 15 degrees relative to the horizontal.
3. The media drying system of claim 2 wherein the moistened medium is a porous or semi-porous medium, and the moistening liquid is an ink containing a dye.
4. The method of claim 1 , wherein the heating liquid in the liquid reservoir has higher temperature and pressure in a lower zone than in an upper zone above the lower zone, the media-transport system is configured so that the moistened medium passes through the lower zone, the heating liquid in the lower zone is heated to a temperature above a boiling point of the heating liquid at an ambient pressure, and the media-transport system transports the moistened medium out of the liquid reservoir into an environment at the ambient pressure.
5. The media drying system of claim 1 , further including a mechanical transducer adapted to apply pressure to at least some of the heating liquid in the liquid reservoir while the moistened medium is in the liquid reservoir so that a first volume of liquid is transported away from the moistened medium by the applied pressure and a second volume of liquid having a temperature higher than a temperature of the first volume of liquid is moved into proximity with the moistened medium.
6. The media drying system of claim 1 , wherein the moistened medium includes a pattern of moistening liquid on a first side of the moistened medium, and the media-transport system transports the moistened medium through the liquid reservoir with the first side oriented downward.
7. The media drying system of claim 1 , further including a pressurizer in the liquid reservoir for producing a jet of heating liquid that impinges on the moistened medium in a pressure zone so that moistening liquid in the pressure zone is heated above the moistening-liquid boiling point and remains liquid, and when the moving moistened medium carries such moistening liquid out of the pressure zone the heated moistening liquid vaporizes.
8. The media drying system of claim 7 , wherein the pressurizer includes a plenum having an outlet directed towards the pressure zone and a pump to supply heating liquid under pressure through the plenum.
9. The media drying system of claim 7 , wherein the pressurizer includes an impeller and a directing member fixed in position in the liquid reservoir, the impeller adapted to direct heating liquid towards the directing member and the directing member arranged to direct impelled heating liquid towards the pressure zone.
10. The media drying system of claim 1 , wherein the media-transport path is adapted to transport the moistened medium into and out of the liquid reservoir through an interface surface of the heating liquid in the liquid reservoir.
11. The media drying system of claim 1 , wherein the media-transport path is adapted to transport the moistened medium into or out of the liquid reservoir through a slit in the liquid reservoir, the slit being no more than twice the thickness of the moistened medium.
12. The media drying system of claim 1 wherein the warmed heating liquid undergoes a phase change while heat is being transferred from the warmed heating liquid to the moistening liquid, and wherein the phase change releases heat such that at least a portion of the released heat contributes to vaporizing the moistening liquid.
13. The media drying system of claim 12 wherein the phase change is a liquid-to-solid phase change.
14. The media drying system of claim 1 wherein the moistened medium includes a printed pattern formed using a liquid ink, the liquid ink including a solute dissolved or suspended in an ink solvent, the moistening liquid being the ink solvent, and wherein after the moistening liquid has been removed from the moistened medium the solute remains on the medium.
15. The media drying system of claim 1 wherein the heating liquid is immiscible with the moistening liquid.
16. The media drying system of claim 1 wherein the heating liquid is substantially not absorbed by the moistened medium.
17. The media drying system of claim 1 wherein the temperature of the warmed heating liquid is less than a medium degradation temperature above which the medium irreversibly degrades.