IP Library Granted Patent US 8,779,642
Granted Patent B2
US 8,779,642 · App. 13/144,846 · Granted Jul 15, 2014

Electric power distribution member for stator and method of manufacturing the same

Inventors: Masaki Matsuyama (Osaka, JP); Yutaka Komatsu (Osaka, JP); Yasuhiro Endo (Okazaki, JP); Masao Okumura (Chiryu, JP); Takahiro Kayano (Mie-ken, JP)
Assignees: Sumitomo Electric Industries, Ltd.; Toyota Jidosha Kabushiki Kaisha
H02K3/522H02K3/50H02K3/52
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Quick Facts
Patent No.
US 8,779,642
App. No.
13/144,846
Granted
Jul 15, 2014
Kind
B2
Abstract

An electric power distribution member for stator is a member for connecting a plurality of coils to one another, each having coil opposing end portions located on an inner circumferential side and on an outer circumferential side in a radial direction of a stator, and it includes a plurality of conductor pieces and a plurality of insulating holding portions. The conductor piece has a first connection end portion in a flat plate shape connected to an inner circumferential side end portion of a coil and a second connection end portion in a flat plate shape connected to an outer circumferential side end portion of another coil. In addition, the insulating holding portion integrally holds adjacent conductor pieces at a distance from each other at a portion other than the opposing connection end portions of each conductor piece. The insulating holding portions are arranged in a manner discrete from one another.

Claims (29)

1. An electric power distribution member for stator for connecting a plurality of coils each having an inner circumferential side end portion and an outer circumferential side end portion located on an inner circumferential side and on an outer circumferential side in a radial direction of a stator respectively, the electric power distribution member comprising:

a plurality of conductor pieces each having first and second connection end portions in a flat plate shape, each of said plurality of conductor pieces serving to connect different ones of said plurality of coils between said first and second connection end portions, said first connection end portion being a portion to be connected to said inner circumferential side end portion, and said second connection end portion being a portion to be connected to said outer circumferential side end portion;

a plurality of insulating holding portions for integrally holding said plurality of conductor pieces at a distance from one another at a portion other than opposing connection end portions of each of said plurality of conductor pieces, said plurality of insulating holding portions being arranged in a manner discrete from one another; and

a coupling portion for annularly coupling said plurality of insulating holding portions.

2. The electric power distribution member for stator according to claim 1 , wherein

at least one of said plurality of insulating holding portions has an engagement portion for positioning with respect to the stator.

3. The electric power distribution member for stator according to claim 1 , wherein

each of said plurality of conductor pieces is formed of a flat-type wire.

4. The electric power distribution member for stator according to claim 1 , wherein

each of said plurality of conductor pieces has an insulating coating.

5. The electric power distribution member for stator according to claim 1 , wherein

at least one of said plurality of insulating holding portions has a grip portion to be gripped by a manipulator.

6. The electric power distribution member for stator according to claim 1 , wherein

said plurality of insulating holding portions include an insulating holding portion having a two-dimensional shape extending in a direction tilted with respect to a radial direction of said stator, and said tilted direction is a direction from a side of said first connection end portion of a conductor piece held by said insulating holding portion among said plurality of conductor pieces toward a side of said second connection end portion.

7. An attachment structure of an electric power distribution member for stator, for connecting the electric power distribution member for stator to a coil of a stator,

said electric power distribution member for stator being the electric power distribution member for stator according to claim 1 ,

said coil having opposing end portions in a flat plate shape, and

each connection end portion of said conductor piece being connected by welding to an end portion of each coil.

8. The attachment structure of an electric power distribution member for stator according to claim 7 , wherein

said first connection end portion is arranged on an inner circumferential side relative to said inner circumferential side end portion, and said second connection end portion is arranged on an outer circumferential side relative to said outer circumferential side end portion.

9. A stator, comprising the attachment structure of an electric power distribution member for stator according to claim 7 .

10. An electric power distribution member for stator for connecting a plurality of coils each having an inner circumferential side end portion and an outer circumferential side end portion located on an inner circumferential side and on an outer circumferential side in a radial direction of a stator respectively, the electric power distribution member comprising:

a plurality of conductor pieces each having first and second connection end portions in a flat plate shape, each of said plurality of conductor pieces serving to connect different ones of said plurality of coils between said first and second connection end portions, said first connection end portion being a portion to be connected to said inner circumferential side end portion, and said second connection end portion being a portion to be connected to said outer circumferential side end portion; and

a plurality of insulating holding portions for integrally holding said plurality of conductor pieces at a distance from one another at a portion other than opposing connection end portions of each of said plurality of conductor pieces, said plurality of insulating holding portions being arranged in a manner discrete from one another,

wherein at least one of said plurality of insulating holding portions has a grip portion to be gripped by a manipulator.

11. An electric power distribution member for stator for connecting a plurality of coils each having an inner circumferential side end portion and an outer circumferential side end portion located on an inner circumferential side and on an outer circumferential side in a radial direction of a stator respectively, the electric power distribution member comprising:

a plurality of conductor pieces each having first and second connection end portions in a flat plate shape, each of said plurality of conductor pieces serving to connect different ones of said plurality of coils between said first and second connection end portions, said first connection end portion being a portion to be connected to said inner circumferential side end portion, and said second connection end portion being a portion to be connected to said outer circumferential side end portion; and

a plurality of insulating holding portions for integrally holding said plurality of conductor pieces at a distance from one another at a portion other than opposing connection end portions of each of said plurality of conductor pieces, said plurality of insulating holding portions being arranged in a manner discrete from one another,

wherein said plurality of insulating holding portions include an insulating holding portion having a two-dimensional shape extending in a direction tilted with respect to a radial direction of said stator, and said tilted direction is a direction from a side of said first connection end portion of a conductor piece held by said insulating holding portion among said plurality of conductor pieces toward a side of said second connection end portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2011
From: MATSUYAMA, MASAKI; KOMATSU, YUTAKA; ENDO, YASUHIRO; OKUMURA, MASAO; KAYANO, TAKAHIRO
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 026600/0642 →
Priority Claims (1)
JP 2009-035508 · Feb 18, 2009 · national
Continuity (1)
Related Publication 20110278974A1 · Nov 17, 2011