Universal bed system
View Patent ↗An adjustable bed system includes first and second end boards. A first height adjustment mechanism is secured to the first end board via a first mounting member and a second height adjustment mechanism is secured to the second end board via a second mounting member. The second height adjustment mechanism is independent of the first height adjustment mechanism. An external housing member is engagable with one of the first and second mounting members. A transition box is operatively engagable with one of the first and second height adjustment mechanisms. The transition box is positioned within the external housing such that the transition box is substantially inhibited from rotation during height adjustment of the bed system. A drive shaft interconnects the transition box, at a first end thereof, and the other of the first and second height adjustment mechanisms, at a second end thereof.
1. A transition box for use with an adjustable bed, the transition box comprising:
a housing defining an input end and an output end;
an input disposed within the housing towards the input end thereof, the input configured to releasably engage a drive bar of the adjustable bed;
first and second outputs disposed within the housing towards the output end thereof, each of the first and second outputs configured to releasably engage a height adjustment mechanism of the adjustable bed;
a gear mechanism disposed within the housing and coupled between the input and the first and second outputs, the gear mechanism configured such that rotation of the input in a first direction effects rotation of the first output in the first direction and rotation of the second output in the second direction; and
an external housing, the housing disposed within the external housing and retained therein in substantially fixed position relative to the external housing, the external housing including a body with a first cutout formed in an upper surface thereof, and a second cutout formed in a lower surface thereof, the first and second cutouts configured to facilitate engagement of the external housing to a mounting member of the height adjustment mechanism of the adjustable bed.
2. The transition box according to claim 1 , wherein the gear mechanism includes a first gear mounted on a first shaft and a second gear mounted on a second shaft, the input and the first output engaged to the first shaft, the second output engaged to the second shaft, the first and second gears operably coupled to one another.
3. The transition box according to claim 1 , further comprising a door disposed about the output end of the housing, the door movable between a first position, wherein the first output is exposed and the second output is covered, and a second position, wherein the second output is exposed and the first output is covered.
4. The transition box according to claim 1 , wherein the housing includes one or more visual markers identifying the first and second outputs.
5. The transition box according to claim 1 , wherein the external housing includes one or more visual markers identifying the first and second cutouts.
6. The transition box according to claim 1 , wherein each of the first and second cutouts is configured to frictionally receive a corresponding engagement member of the mounting member of the height adjustment mechanism of the adjustable bed.
7. The transition box according to claim 1 , wherein each of the first and second cutouts is configured to receive a corresponding engagement member of the mounting member of the height adjustment mechanism of the adjustable bed in snap-fit engagement.
8. The transition box according to claim 1 , wherein the first and second outputs are disposed in vertical registration relative to one another.
9. The transition box according to claim 1 , wherein the first and second outputs are disposed in horizontal registration relative to one another.
10. The transition box according to claim 1 , further comprising a mounting structure secured to the housing and configured to mount the housing to a frame of the adjustable bed.
11. The transition box according to claim 10 , wherein the mounting structure is configured to mount the housing to the frame of the adjustable bed at any one of a plurality of positions along the frame.