IP Library Granted Patent US 8,900,740
Granted Patent B2
US 8,900,740 · App. 13/321,353 · Granted Dec 2, 2014

Multilayer porous film

Inventors: Hiroshi Murata (Tokyo, JP); Hidenori Iwasawa (Tokyo, JP); Daisuke Inagaki (Tokyo, JP); Masaki Ishikawa (Tokyo, JP)
Assignee: Asahi Kasei E-materials Corporation
B32B27/32H01M2/1686Y02E60/12H01M10/4235H01M2/166
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Quick Facts
Patent No.
US 8,900,740
App. No.
13/321,353
Granted
Dec 2, 2014
Kind
B2
Abstract

A multilayer porous film, comprising a porous layer including inorganic particles and a resin binder on at least one surface of a porous film containing a polyolefin resin as a main component, wherein the inorganic particles contain an aluminum silicate compound as a main component.

Claims (18)

1. A separator for a nonaqueous electrolyte battery, comprising a multilayer porous film, comprising a porous layer including inorganic particles and a resin binder on at least one surface of a porous film including a polyolefin resin at a concentration from 50% by mass to 100% by mass,

wherein the inorganic particle comprises calcined kaolin at a concentration from 50% by mass to 100% by mass, and

the inorganic particles have a concentration in a range from 90% by mass to 99.9% by mass of the porous layer.

2. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the inorganic particle further comprises agalmatolite clay.

3. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein an average particle size of the inorganic particles is more than 0.1 μm and not more than 4.0 μm.

4. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein in the inorganic particles, a proportion of particles having a particle size of more than 0.2 μm and not more than 1.4 μm based on the entire inorganic particles is not less than 2% by volume.

5. The separator for a nonaqueous electrolyte battery according to claim 4 , wherein in the inorganic particles, a proportion of particles having a particle size of more than 0.2 μm and not more than 1.0 μm based on the entire inorganic particles is not less than 1% by volume.

6. The separator for a nonaqueous electrolyte battery according to claim 4 , wherein in the inorganic particles, a proportion of particles having a particle size of more than 0.5 μm and not more than 2.0 μm based on the entire inorganic particles is not less than 8% by volume.

7. The separator for a nonaqueous electrolyte battery according to claim 4 , wherein in the inorganic particles, a proportion of particles having a particle size of more than 0.6 μm and not more than 1.4 μm based on the entire inorganic particles is not less than 1% by volume.

8. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein a proportion (% by mass) of the inorganic particles in the porous layer is not less than 90% and not more than 99%.

9. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the resin binder is polyvinyl alcohol.

10. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the porous film is composed of a resin composition comprising polypropylene and a polyolefin other than polypropylene.

11. The separator for a nonaqueous electrolyte battery according to claim 10 , wherein a proportion of polypropylene based on total polyolefins in the resin composition is 1 to 35% by mass.

12. A nonaqueous electrolyte battery, comprising the separator for the nonaqueous electrolyte battery according to claim 1 , a positive electrode, a negative electrode, and an electrolyte solution.

13. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the porous layer including inorganic particles and the resin binder has a thickness in a range from 3 μm to 10 μm.

14. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the porous layer has a density in a range from 0.6 g/cm 3 to 1.2 g/cm 3 .

15. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the inorganic particle comprises calcined kaolin at a concentration from 80% by mass to 100% by mass.

16. The separator for a nonaqueous electrolyte battery according to claim 1 , wherein the inorganic particle consists of calcined kaolin.

Assignments (3)
MERGER Recorded Jan 21, 2025
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 069933/0428 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 21, 2025
From: ASAHI KASEI KABUSHIKI KAISHA
To: ASAHI KASEI BATTERY SEPARATOR CORPORATION
Reel/Frame 069933/0495 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2011
From: MURATA, HIROSHI; IWASAWA, HIDENORI; INAGAKI, DAISUKE; ISHIKAWA, MASAKI
To: ASAHI KASEI E-MATERIALS CORPORATION
Reel/Frame 027424/0443 →
Priority Claims (4)
JP 2009-123625 · May 21, 2009 · national
JP 2009-123626 · May 21, 2009 · national
JP 2009-124117 · May 22, 2009 · national
JP 2009-124118 · May 22, 2009 · national
Continuity (1)
Related Publication 20120141859A1 · Jun 7, 2012