IP Library Granted Patent US 8,906,107
Granted Patent B2
US 8,906,107 · App. 13/294,564 · Granted Dec 9, 2014

Patient-adapted and improved orthopedic implants, designs and related tools

Inventors: Raymond A. Bojarski (Attleboro, MA); Nam Chao (Marlborough, MA); John Slamin (Wrentham, MA); Philipp Lang (Lexington, MA); Wolfgang Fitz (Sherborn, MA); Daniel Steines (Lexington, MA)
Assignee: ConforMIS, Inc.
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Quick Facts
Patent No.
US 8,906,107
App. No.
13/294,564
Filed
Nov 11, 2011
Granted
Dec 9, 2014
Kind
B2
Art Unit
3733
USPC
606/86R
Abstract

Methods and devices are disclosed relating improved articular models, implant components, and related guide tools and procedures. In addition, methods and devices are disclosed relating articular models, implant components, and/or related guide tools and procedures that include one or more features derived from patient-data, for example, images of the patient's joint. The data can be used to create a model for analyzing a patient's joint and to devise and evaluate a course of corrective action. The data also can be used to create patient-adapted implant components and related tools and procedures.

Claims (34)

1. A method of designing, in a computer system, a femoral implant for repairing a knee joint of a patient, comprising:

obtaining patient-specific data from the patient including image data of the knee joint of the patient;

deriving from the image data varying radii in a first plane of a femoral condyle of the knee joint of the patient; and

designing the femoral implant having a condylar portion, wherein at least a portion of the joint-facing surface of the condylar portion has a sagittal curvature that substantially matches the derived varying radii in the first plane.

2. The method of claim 1 , wherein the patient-specific data includes one or more parameters of the patient's biological features selected from the group consisting of: one or more anatomical structures, anatomical axes, biomechanical axes, alignment, kinematics, soft tissue balance, soft tissue impingement of the knee joint of the patient, one or more bone properties of the patient, demographic data of the patient, and any combination thereof.

3. The method of claim 1 , wherein the step of deriving includes modifying the joint-facing sagittal curvature of the femoral condyle of the knee joint of the patient.

4. The method of claim 3 , wherein the step of modifying includes correcting an abnormality in an existing sagittal J-curve of the femoral condyle of the knee joint of the patient.

5. The method of claim 4 , wherein the abnormality is selected from the group consisting of an arthritic flattening of the patient's corresponding femoral condyle, one or more subchondral cysts, and one or more osteophyte formations, and any combination thereof.

6. The method of claim 3 , wherein the step of modifying including modifying an existing sagittal J-curve of the femoral condyle of the knee joint of the patient to improve an existing feature of the patient's biology.

7. The method of claim 6 , wherein the existing feature of the patient's biology includes one or more of a deformity of the knee joint, an alignment of the knee joint, a trochlear shape of the knee joint, a ligament of the knee joint, kinematics of the knee joint, biomechanics of the knee joint, joint-line location of the knee joint, and joint-gap width of the knee joint.

8. The method of claim 1 , further including deriving from the patient-specific data a joint-facing coronal curvature of the femoral condyle of the knee joint of the patient, wherein at least a portion of the joint-facing surface of the condylar portion has a coronal curvature that substantially matches the derived joint-facing coronal curvature.

9. The method of claim 1 , further including designing or selecting a single radius of at least a portion of the joint-facing surface of the condylar portion of the femoral implant.

10. The method of claim 1 , further including designing a bone-facing surface substantially opposite the joint-facing surface of the femoral implant, wherein the bone-facing surface includes one or more facets configured to abut a resected surface of a corresponding femoral condyle of the knee joint of the patient.

11. The method of claim 10 , further including designing or selecting a resectioning strategy for preparing the resected surface.

12. The method of claim 1 , wherein the femoral implant is configured to replace both medial and lateral femoral condyles of the knee joint of the patient, and includes a corresponding medial condylar portion and a corresponding lateral condylar portion.

13. The method of claim 12 , wherein a joint-facing surface of the corresponding medial condylar portion has a sagittal curvature derived from the patient-specific data.

14. The method of claim 12 , wherein a joint-facing surface of the corresponding lateral condylar portion has a sagittal curvature derived from the patient-specific data.

15. The method of claim 1 , wherein the femoral implant is configured to replace a medial or a lateral femoral condyle of the knee joint of the patient, and includes a corresponding medial condylar portion or a corresponding lateral condylar portion.

16. The method of claim 15 , wherein a joint-facing surface of the corresponding medial or lateral condylar portion has a sagittal curvature derived from the patient-specific data.

17. The method of claim 1 further including designing an M-L width of a condylar portion of the femoral implant to a corresponding M-L width of a femoral condyle of the knee joint of the patient.

18. A method of creating, using a computer system a femoral implant for repairing a knee joint of a patient, comprising:

obtaining patient-specific data from the patient including image data of the knee joint of the patient;

deriving from the image data a joint-facing shape of a femoral condyle of the knee joint of the patient; and

selecting a femoral implant having a condylar portion, wherein at least a portion of the joint-facing surface of the condylar portion has a sagittal curvature that approximates a sagittal curvature of the derived joint-facing shape of the femoral condyle.

19. The method of claim 18 , further including modifying the sagittal curvature of the selected femoral implant to substantially match a sagittal curvature of the derived joint-facing shape of the femoral condyle.

20. The method of claim 18 , further including deriving an M-L width of a corresponding femoral condyle of the knee joint of the patient and configuring an M-L width of the condylar portion of the femoral implant to match the derived M-L width.

21. A method of designing an articular repair system for repairing a joint of a patient, comprising:

obtaining electronic image data of the joint of the patient;

deriving, from the electronic image data, varying curvatures of at least a portion of an articular surface of the joint of the patient, wherein the varying curvatures are in a first plane;

designing an articular repair system having a corresponding articular surface portion that includes the varying curvatures in a corresponding first plane, wherein the articular repair system has a single radius in a second plane.

22. The method of claim 21 , wherein the single radius is derived from the electronic image data.

23. The method of claim 21 , wherein the first plane is selected from the group consisting of an anteroposterior plane, a mediolateral plane, a superoinferior plane, and any combination thereof.

24. The method of claim 21 , wherein the second plane is selected from the group consisting of an anteroposterior plane, a mediolateral plane, a superoinferior plane, and any combination thereof.

25. The method of claim 21 , wherein the joint of the patient is a knee joint, wherein the second plane is a mediolateral plane.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Sep 6, 2023
From: MIDCAP FINANCIAL TRUST, AS AGENT FOR LENDERS
To: CONFORMIS, INC.; IMATX, INC.
Reel/Frame 064818/0713 →
RELEASE OF SECURITY INTEREST Recorded Nov 23, 2021
From: CONFORMIS, INC.; IMATX, INC.; CONFORMIS CARES LLC
To: INNOVATUS LIFE SCIENCES LENDING FUND I, LP
Reel/Frame 058234/0292 →
SECURITY INTEREST Recorded Nov 22, 2021
From: CONFORMIS, INC.; IMATX, INC.
To: MIDCAP FINANCIAL TRUST, AS AGENT
Reel/Frame 058219/0346 →
RELEASE OF SECURITY INTEREST Recorded Jun 26, 2019
From: OXFORD FINANCE LLC, AS COLLATERAL AGENT
To: CONFORMIS, INC.
Reel/Frame 049599/0084 →
SECURITY INTEREST Recorded Jun 25, 2019
From: CONFORMIS, INC.; IMATX, INC.; CONFORMIS CARES LLC
To: INNOVATUS LIFE SCIENCES LENDING FUND I, LP, AS COLLATERAL AGENT
Reel/Frame 049588/0288 →
SECURITY INTEREST Recorded Jul 31, 2018
From: CONFORMIS, INC.
To: OXFORD FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 046676/0152 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2012
From: BOJARSKI, RAY; CHAO, NAM; FITZ, WOLFGANG; LANG, PHILIPP; SLAMIN, JOHN; STEINES, DANIEL
To: CONFORMIS, INC.
Reel/Frame 027961/0819 →
Continuity (33)
Continuation 12660529 · Feb 25, 2010
Continuation In Part 11671745 · Feb 6, 2007
Continuation In Part 11002573 · Dec 2, 2004
Continuation In Part 10724010 · Nov 25, 2003
Continuation In Part 10305652 · Nov 27, 2002
Continuation In Part 10160667 · May 28, 2002
Continuation In Part 10728731 · Dec 4, 2003
Continuation In Part 10681750 · Oct 7, 2003
Continuation In Part 12317472 · Dec 22, 2008
Continuation 10305652 · Nov 27, 2002
Continuation In Part 12712072 · Feb 24, 2010
Continuation In Part 11671745 · Feb 6, 2007
Provisional Application 61155362 · Feb 25, 2009
Provisional Application 61269405 · Jun 24, 2009
Provisional Application 61273216 · Jul 31, 2009
Provisional Application 61275174 · Aug 26, 2009
Provisional Application 61280493 · Nov 4, 2009
Provisional Application 61284458 · Dec 18, 2009
Provisional Application 61155359 · Feb 25, 2009
Provisional Application 61220726 · Jun 26, 2009
Provisional Application 60785168 · Mar 23, 2006
Provisional Application 60765592 · Feb 6, 2006
Provisional Application 60788339 · Mar 31, 2006
Provisional Application 60293488 · May 25, 2001
Provisional Application 60363527 · Mar 12, 2002
Provisional Application 60380695 · May 14, 2002
Provisional Application 60380692 · May 14, 2002
Provisional Application 60431176 · Dec 4, 2002
Provisional Application 60467686 · May 2, 2003
Provisional Application 60416601 · Oct 7, 2002
Provisional Application 61208440 · Feb 24, 2009
Provisional Application 61208444 · Feb 24, 2009
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