IP Library Granted Patent US 8,979,855
Granted Patent B2
US 8,979,855 · App. 13/580,262 · Granted Mar 17, 2015

Customized patient-specific bone cutting blocks

Inventors: Luke J. Aram (Warsaw, IN); William Bugbee (Warsaw, IN); Charles A. Engh, Jr. (Warsaw, IN); Joseph Moskal (Warsaw, IN); Mark Pagnano (Warsaw, IN); Michael Swank (Warsaw, IN); Bryan Rose (Warsaw, IN); Mark B. Lester (Warsaw, IN); Jeffrey Roose (Warsaw, IN)
Assignee: DePuy Synthes Products, Inc.
A61B17/1764A61B17/155A61B17/157A61B2017/00526A61B2017/564A61B2017/568
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Quick Facts
Patent No.
US 8,979,855
App. No.
13/580,262
Granted
Mar 17, 2015
Kind
B2
Abstract

A number of orthopaedic surgical instruments are disclosed. A method, apparatus, and system for fabricating such instruments are also disclosed.

Claims (17)

1. A customized patient-specific femoral cutting block, comprising: a body having (i) a bone-facing surface that has a customized patient-specific negative contour configured to receive a portion of an anterior side of a patient's femur that has a corresponding positive contour; (ii) an outer surface opposite the bone-facing surface, the outer surface having a recessed area sized to receive an end of a surgeon's finger, the recessed area corresponding to a location on the body at which pressure is to be applied to couple the customized patient-specific femoral cutting block to the patient's femur, and at least one tab extending posteriorly from the body, the at least one tab having a bone-facing surface having a customized patient-specific negative contour configured to receive a portion of the distal side of the patient's femur that has a corresponding positive contour; and (iii) a cutting guide coupled to the body, wherein: the cutting guide has a cutting slot defined therein, and the cutting guide is formed from a material different from the body and being positioned to allow a surgeon to perform a distal cut on the patient's femur using the cutting slot, wherein the cutting guide is formed from a metallic material and is overmolded to the body of the customized patient-specific femoral cutting block.

2. The customized patient-specific femoral cutting block of claim 1 , wherein:

the at least one tab comprises a first tab extending posteriorly from the body and a second tab extending posteriorly from the body, and

each of the first tab and the second tab includes a customized patient-specific negative contour configured to receive a respective portion of the distal end of the patient's femur that has a corresponding positive contour, and the first tab and the second tab defining an opening therebetween.

3. The customized patient-specific femoral cutting block of claim 2 , further comprising:

a first lip extending superiorly from an end of the first tab, and

a second lip extending superiorly from an end of the second tab, wherein each of the first lip and the second lip includes a customized patient-specific negative contour configured to receive a respective portion of the posterior side of the patient's femur that has a corresponding positive contour.

4. The customized patient-specific femoral cutting block of claim 1 , wherein the body includes a cutting slot defined therein, the cutting slot being positioned to allow a surgeon to perform a distal cut on the patient's femur using the cutting slot.

5. The customized patient-specific femoral cutting block of claim 1 , wherein:

the body has an anterior edge extending superiorly from an inferior surface, and

the recessed area sized to receive an end of a surgeon's finger is formed in the anterior edge of the body.

6. The customized patient-specific femoral cutting block of claim 1 , wherein:

the body includes a cutting slot defined therein to allow a surgeon to perform a distal cut on the patient's femur using the cutting slot, and

the recessed area sized to receive an end of a surgeon's finger is positioned inferiorly of the cutting slot.

7. The customized patient-specific femoral cutting block of claim 1 , further comprising:

a lateral wing extending laterally from the body, and

a medial wing extending medially from the body.

Assignments (4)
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY PRODUCTS, INC.
To: DEPUY SPINE, LLC
Reel/Frame 030352/0370 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030352/0518 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030352/0536 →
Continuity (8)
Continuation In Part 12240990 · Sep 29, 2008
Provisional Application 61308168 · Feb 25, 2010
Provisional Application 60976447 · Sep 30, 2007
Provisional Application 60976448 · Sep 30, 2007
Provisional Application 60976451 · Sep 30, 2007
Provisional Application 60976444 · Sep 30, 2007
Provisional Application 60976446 · Sep 30, 2007
Related Publication 20140142580A1 · May 22, 2014