IP Library Granted Patent US 9,027,822
Granted Patent B2
US 9,027,822 · App. 13/822,708 · Granted May 12, 2015

Manufacturing method of solder transfer substrate, solder precoating method, and solder transfer substrate

Inventor: Daisuke Sakurai (Osaka, JP)
Assignee: Panasonic Intellectual Property Management Co., Ltd.
B23K35/0244Y10T428/24372B23K1/0016B23K1/203B23K1/206B23K3/0623B23K2201/42H01L21/6835H01L24/11H01L24/13H01L2224/11003H01L2224/111H01L2224/119H01L2224/131H01L2224/13144H01L2224/13609H01L2224/13611H01L2924/01004H01L2924/01013H01L2924/01029H01L2924/01079H01L2924/014H05K3/3478H05K2203/0338H05K2203/0425H05K2203/043H01L2924/01005H01L2924/01006H01L2924/01019H01L2924/01033H01L2924/01327H01L2224/11822B23K1/20H05K2201/0209H01L2224/11332H01L2224/11849H01L2224/13022H01L2224/1357H01L2224/94H01L2224/1182B23K3/0607
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Quick Facts
Patent No.
US 9,027,822
App. No.
13/822,708
Granted
May 12, 2015
Kind
B2
Abstract

An adhesive layer forming step of forming an adhesive layer on a surface of a substrate; a solder layer forming step of forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces; and a filler supplying step of supplying fillers to the in-between spaces of the solder powders that have been formed on the adhesive layer are included.

Claims (17)

1. A method, which uses a solder transfer substrate manufactured by a manufacturing method that comprises:

an adhesive layer forming step of forming an adhesive layer on a surface of a substrate;

a solder layer forming step of dividing the adhesive layer into a first region and a second region and forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces, so that the solder powders are denser on the first region compared with the second region; and

a filler supplying step of supplying fillers to the in-between spaces of the solder powders,

and a solder precoating method comprising:

a solder joining step of superposing the solder transfer substrate and a work that has a layer with an electrode formed thereon so that a face on which the solder layer is formed faces a face on which the electrode is formed, and carrying out heating and pressurization, thereby allowing the solder powders on the first region to be diffused and joined to the electrode; and

a transfer substrate peeling-off step of peeling off, after cooling, the solder transfer substrate from the work with the fillers being allowed to become initial points of the peeling-off, wherein

a melting point of the fillers is higher than a melting point of the solder powders.

2. A method, which uses a solder transfer substrate manufactured by a manufacturing method that comprises:

an adhesive layer forming step of forming an adhesive layer on a surface of a substrate;

a solder layer forming step of dividing the adhesive layer into a first region and a second region and forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces, so that the solder powders are denser on the first region compared with the second region;

a flux supplying step of supplying a flux so that the solder powders are covered with the flux; and

a filler supplying step of supplying fillers to the in-between spaces of the solder powders,

and a solder precoating method comprising:

a solder joining step of superposing the solder transfer substrate and a work that has a layer with an electrode formed thereon so that a face on which the solder layer is formed faces a face on which the electrode is formed, and carrying out heating and pressurization, thereby allowing the solder powders on the first region to be diffused and joined to the electrode; and

a transfer substrate peeling-off step of peeling off, after cooling, the solder transfer substrate from the work with the fillers being allowed to become initial points of the peeling-off, wherein

a melting point of the fillers is higher than a melting point of the solder powders.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2013
From: SAKURAI, DAISUKE
To: PANASONIC CORPORATION
Reel/Frame 030488/0108 →
Priority Claims (1)
JP 2010-249576 · Nov 8, 2010 · national
Continuity (1)
Related Publication 20130181041A1 · Jul 18, 2013