IP Library Granted Patent US 9,073,047
Granted Patent B2
US 9,073,047 · App. 13/879,664 · Granted Jul 7, 2015

Method for the preparation of a catalysed particulate filter and catalysed particulate filter

Inventor: Keld Johansen (Frederikssund, DK)
Assignee: Haldor Topsoe A/S
B01J37/0215B01D53/9418B01D53/944B01D53/9463B01D2255/2065B01D2255/20738B01D2255/20761B01D2255/20776B01D2255/407B01D2255/50B01D2255/9155B01J23/10B01J23/30B01J37/0036F01N3/023F01N2510/065
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Quick Facts
Patent No.
US 9,073,047
App. No.
13/879,664
Granted
Jul 7, 2015
Kind
B2
Abstract

Method for the preparation of a catalysed particulate filter and a particulate filter. The method comprises the steps of a) providing a catalyst wash coat with a first catalyst active in burning off of soot and a second catalyst active in selective catalytic reduction of nitrogen oxides; b) coating a particulate filter body with the catalyst wash coat on the dispersion side and the permeate side of the filter body and within partition walls of the filter body; and c) drying and heat treating the coated filter body to obtain the catalysed particulate filter.

Claims (12)

1. Method for the preparation of a catalyzed particulate filter, the method comprising the steps of:

a) providing a single catalyst wash coat obtained from a wash coat suspension containing a first catalyst active in burning off of soot in combination with a second catalyst active in selective catalytic reduction of nitrogen oxides;

b) coating a particulate filter body with the catalyst wash coat on the dispersion side and the permeate side of the filter body and within partition walls of the filter body; and

c) drying and heat treating the coated filter body to obtain the catalyzed particulate filter, wherein the first or the second catalyst in the wash coat suspension has a particle size equal to or larger than the mean pore size of the filter walls.

2. The method of claim 1 , wherein the second catalyst comprises at least one of a zeolite, a silica aluminum phosphate, an ion exchanged zeolite, a silica aluminum phosphate, one or more base metal oxides and a catalyst support of at least one of cerium tungsten oxide on a titanium oxide support, an alumina support, a zirconium oxide support or a silica support.

3. The method of claim 2 , wherein the second catalyst comprises further a promoter of iron and/or copper.

4. The method of claim 1 , wherein the first catalyst com-prises zirconium oxide and/or one or more rare earth metal oxides.

5. The method of claim 4 , wherein the one or more rare earth metals comprise cerium oxide.

6. The method of claim 4 , wherein the first catalyst further comprises alumina, titania, silica, a zeolite or combinations thereof.

7. The method of claim 2 , wherein the second catalyst comprises tungsten oxide and cerium oxide supported on alumina.

8. The method according to claim 1 , wherein the filter body is shaped in form of a wall flow monolith with a plurality of longitudinally expending passages formed by longitudinally extending walls bounding and defining flow passages, where the dispersion side of the passages have an open inlet end and an outlet end being plugged with plugs, and where the permeate side of the passages have an inlet end being plugged with plugs and an open outlet end.

9. The method of claim 8 , wherein the filter body of the wall flow monolith is wash coated before the outlet end of the dispersion side and the inlet end of the permeation side are plugged.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2018
From: HALDOR TOPSOE A/S
To: UMICORE AG & CO. KG
Reel/Frame 044581/0525 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2013
From: JOHANSEN, KELD
To: HALDOR TOPSOE A/S
Reel/Frame 030222/0630 →
Priority Claims (1)
DK PA 2010 00991 · Nov 2, 2010 · national
Continuity (1)
Related Publication 20130210609A1 · Aug 15, 2013