IP Library Granted Patent US 9,078,461
Granted Patent B2
US 9,078,461 · App. 12/942,025 · Granted Jul 14, 2015

Processing biomass

Inventor: Marshall Medoff (Brookline, MA)
Assignee: XYLECO, INC.
A23L1/0257A23K1/001A23K1/007A23K1/14A23K1/146A23K1/1643A23K1/188A23K1/1813A23L1/1016A61K8/97A61Q19/00B01D39/18C08H8/00C08J3/28C08L1/02C08L5/14C12P7/10C12P7/16C12P7/40C12P7/46C12P7/56C12P13/04C12P19/02C12P19/14C12P19/44C13K1/02D21C5/005D21C9/001A23V2002/00Y02E50/10Y02E50/16Y02E50/17Y02E50/30
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Quick Facts
Patent No.
US 9,078,461
App. No.
12/942,025
Granted
Jul 14, 2015
Kind
B2
Abstract

Biomass (e.g., plant biomass, animal biomass, microbial, and municipal waste biomass) is processed to produce useful products, such as food products and amino acids.

Claims (28)

1. A method of making an animal feed, the method comprising:

(a) treating a comminuted material obtained from a collected feedstock, wherein the comminuted material is selected from the group consisting of lignocellulosic plant materials, cellulosic waste materials, lignocellulosic waste materials, and mixtures thereof, with electron beam radiation in a dose and at a dosing rate thereof sufficient to break down the cellulose polymers in the comminuted material into smaller polysaccharides thereby lowering the recalcitrance of the material,

(b) combining the treated material with an enzyme selected from the group consisting of phytase, cellulase, lactase, lipase, pepsin, catalase, xylanase, and pectinase; and

(c) densifying and drying the treated material thereby making an animal feed.

2. The method of claim 1 , wherein the feedstock is selected from the group consisting of paper, paper products, paper waste, wood, particle board, sawdust, agricultural waste, silage, grasses, rice hulls, bagasse, jute, hemp, flax, bamboo, sisal, abaca, straw, corn cobs, corn stover, switchgrass, alfalfa, hay, coconut hair, cotton, seaweed, algae, and mixtures thereof.

3. The method of claim 1 wherein the feedstock comprises a crop residue.

4. The method of claim 1 wherein the feedstock includes a genetically modified plant material.

5. The method of claim 4 wherein the genetically modified plant material is selected from the group consisting of genetically modified corn, genetically modified soybeans, and mixtures thereof.

6. The method of claim 1 , further comprising obtaining from the treated material an edible material selected from the group consisting of proteins, fats, vitamins, oils, fiber, minerals, sugars, carbohydrates and alcohol.

7. The method of claim 1 wherein treating the comminuted material with electron beam radiation comprises exposing the comminuted material to electron beams emitted from more than one electron beam device.

8. The method of claim 1 , further comprising subjecting the treated material to enzymatic hydrolysis.

9. The method of claim 1 wherein comminuting comprises shearing, cutting, crushing, smashing, or grinding.

10. The method of claim 9 wherein comminuting comprises grinding.

11. The method of claim 1 wherein the dosage of radiation is at least 1 Mrad.

12. The method of claim 1 further comprising incorporating the treated material into a urea molasses mineral block (UMMB).

13. The method of claim 1 further comprising combining the treated material with an additive selected from the group consisting of antibiotics, flavoring, brewers oats, byproducts of drug manufacture, minerals and trace minerals, proteinated minerals, vitamins, probiotics, prebiotics, flavors, enzymes, acetic acid, sulfuric acid, aluminum salts, dextrans, glycerin, beeswax, sorbitol, riboflavin, preservatives, nutraceuticals, amino acids, bypass protein, urea, molasses, fatty acids, metabolic modifiers, and mixtures thereof.

14. The method of claim 1 , wherein the animal feed is selected from the group consisting of: a solid pellet, a hollow pellet, a chip, a mat, a roll, a bale, and a urea molasses mineral block (UMMB).

15. The method of claim 1 , wherein the animal feed is selected from the group consisting of: a solid pellet, a hollow pellet, a chip, a mat, a roll, and a bale.

16. A method of making an animal feed, the method comprising:

(a) treating a comminuted material obtained from a collected feedstock, wherein the comminuted material is selected from the group consisting of lignocellulosic plant materials, cellulosic waste materials, lignocellulosic waste materials, and mixtures thereof, with electron beam radiation in a dose and at a dosing rate thereof sufficient to break down the cellulose polymers in the comminuted material into smaller polysaccharides thereby lowering the recalcitrance of the material, and

(b) densifying and drying the treated material thereby making an animal feed, wherein the feedstock comprises a genetically modified plant material selected from the group consisting of genetically modified corn, genetically modified soybeans, and mixtures thereof.

17. The method of claim 16 , wherein the animal feed is selected from the group consisting of: a solid pellet, a hollow pellet, a chip, a mat, a roll, a bale, and a urea molasses mineral block (UMMB).

18. A method of making an animal feed, the method comprising:

(a) treating a comminuted material obtained from a collected feedstock, wherein the comminuted material is selected from the group consisting of lignocellulosic plant materials, cellulosic waste materials, lignocellulosic waste materials, and mixtures thereof, with electron beam radiation in a dose and at a dosing rate thereof sufficient to break down the cellulose polymers in the comminuted material into smaller polysaccharides thereby lowering the recalcitrance of the material, wherein comminuting the material comprises shearing, cutting, crushing, smashing, or grinding the feedstock; and

(b) densifying and drying the treated material thereby making an animal feed.

19. The method of claim 18 further comprising incorporating the treated material into a urea molasses mineral block (UMMB).

20. The method of claim 18 , further comprising obtaining from the treated material an edible material selected from the group consisting of proteins, fats, vitamins, oils, fiber, minerals, sugars, carbohydrates and alcohol.

21. The method of claim 18 further comprising combining the treated material with an additive selected from the group consisting of antibiotics, flavoring, brewers oats, byproducts of drug manufacture, minerals and trace minerals, proteinated minerals, vitamins, probiotics, prebiotics, flavors, enzymes, acetic acid, sulfuric acid, aluminum salts, dextrans, glycerin, beeswax, sorbitol, riboflavin, preservatives, nutraceuticals, amino acids, bypass protein, urea, molasses, fatty acids, metabolic modifiers, and mixtures thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2012
From: MEDOFF, MARSHALL
To: XYLECO, INC.
Reel/Frame 027809/0980 →
Continuity (6)
Continuation 12417900 · Apr 3, 2009
Provisional Application 61049405 · Apr 30, 2008
Provisional Application 61073674 · Jun 18, 2008
Provisional Application 61139453 · Dec 19, 2008
Related Publication 20110081336A1 · Apr 7, 2011
Related Publication 20130266556A9 · Oct 10, 2013