IP Library Granted Patent US 9,103,401
Granted Patent B2
US 9,103,401 · App. 12/123,184 · Granted Aug 11, 2015

Damper with pressure-sensitive compression damping

Inventor: Robert C. Fox (Los Gatos, CA)
Assignee: Fox Factory, Inc.
F16F9/44F16F9/512
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Quick Facts
Patent No.
US 9,103,401
App. No.
12/123,184
Granted
Aug 11, 2015
Kind
B2
Abstract

A damper includes a piston rod, a damping piston, at least one cylinder containing a damping liquid, a fixed partition member for partitioning the interior of the damper into two liquid chambers, a pressure source, and a valve in communication with the pressure source which reacts as a function of the pressure. The valve can also be in communication with additional forces, such as mechanical spring forces, which can be adjustable. The valve can include a pressure intensifier. The valve generates fluid flow resistance during flow of liquid in a first direction through the partition member. The fluid flow resistance in the first direction varies according to the amount of force communicated to the valve by the pressure source and any additional forces. The partition member can include means for providing low-resistance return flow of liquid in a second direction.

Claims (46)

1. A damper operable between a compressed position and an extended position, comprising:

a compression chamber containing damping fluid and having a compression volume variable in response to operation of the damper between the positions;

an internally pressurized chamber having a fluid therein;

a barrier separating the internally pressurized chamber fluid from the damping fluid;

the intensifier valve disposed intermediate of the barrier and the compression chamber, wherein a reserve chamber is formed between the intensifier valve and the barrier; and

an intensifier valve with an intermediate space provided therein vented to the pressure environment external to the damper, the intensifier valve including a piston having a first position restricting fluid flow between the compression and reserve chambers and a second position providing fluid communication between the compression and reserve chambers, the piston having a first piston surface area and a second piston surface area, wherein the first piston surface area is less than the second piston surface area, the first piston surface area in fluid communication with the compression chamber, the second piston surface area in fluid communication with the reserve chamber and a third piston surface area in fluid communication with the intermediate space, wherein a volume of the intermediate space is variable.

2. The damper of claim 1 , wherein the sum of the first piston surface area and the third piston surface area are equal to the second piston surface area.

3. The damper of claim 1 , further including a partition located between, and spaced from, the intensifier valve and a damping piston, the partition including a compression flow port extending therethrough.

4. The damper of claim 3 , wherein the compression flow port in the partition is selectively blocked by the intensifier valve piston when the intensifier valve piston is in the first position.

5. The damper of claim 3 , wherein the partition includes at least one rebound flow port extending therethrough.

6. The damper of claim 1 , wherein the surface of the third piston surface area exposed to the intermediate space is maintained at atmospheric pressure.

7. The damper of claim 1 , wherein the intensifier valve further includes at least one bidirectional flow passage therethrough.

8. A damper operable between a compressed position and an extended position, comprising:

a compression chamber containing damping fluid and having a compression volume variable in response to operation of the damper between the compressed and extended positions;

an internally pressurized chamber having a fluid therein;

a barrier separating the internally pressurized chamber fluid from the damping fluid;

an intensifier valve disposed intermediate of the barrier and the compression chamber, wherein a reserve chamber is formed between the intensifier valve and the barrier; and

a partition disposed adjacent the intensifier valve on a side of the intensifier valve opposite to the position of the barrier, the partition including a compression flow port extending therethrough, the intensifier valve including an intermediate space provided therein, the intensifier valve including a piston having a first position blocking the passage of fluid through the compression flow port and thereby blocking fluid flow between the compression and reserve chambers and a second position spaced from the compression flow port and thereby providing fluid communication between the compression and reserve chambers, the piston having a first piston surface area and a second piston surface area, wherein the first piston surface area is less than the second piston surface area, the first piston surface area in fluid communication with the compression chamber, the second piston surface area in fluid communication with the reserve chamber; and

a third piston surface area in fluid communication with the intermediate space, wherein a volume of the intermediate space is variable.

9. The damper of claim 8 , wherein the intermediate space is vented to atmosphere.

10. The damper of claim 9 , wherein the intensifier valve piston is, in a free state, biased to the first position.

11. The damper of claim 1 , wherein the intensifier valve piston is normally biased in the first position.

12. The damper of claim 1 , further comprising:

a damper cylinder having a wall and a longitudinal bore therethrough surrounded by the wall,

a piston rod at least partially disposed in the damper cylinder bore and longitudinally movable relative to the damper cylinder;

a damping piston disposed in the damper cylinder bore, longitudinally coupled to the piston rod, and defining a first end of the compression chamber.

13. The damper of claim 12 , further comprising:

a rebound chamber containing the damping fluid;

a seal head longitudinally coupled to the damper cylinder, and having a longitudinal opening therethrough, and defining a first end of the rebound chamber,

wherein the piston rod is disposed through the seal head opening and the damping piston defines a second end of the rebound chamber.

14. The damper of claim 13 , wherein the damping piston comprises:

a compression valve operable to restrict fluid flow from the compression chamber to the rebound chamber, and

a rebound valve operable to restrict fluid flow from the rebound chamber to the compression chamber.

15. The damper of claim 14 , wherein the intensifier valve is disposed in the damper cylinder and defines a first end of the reserve chamber.

16. The damper of claim 8 , further comprising:

a damper cylinder having a wall and a longitudinal bore therethrough surrounded by the wall,

a piston rod at least partially disposed in the damper cylinder bore and longitudinally movable relative to the damper cylinder;

a damping piston disposed in the damper cylinder bore, longitudinally coupled to the piston rod, and defining a first end of the compression chamber.

17. The damper of claim 16 , further comprising:

a rebound chamber containing the damping fluid;

a seal head longitudinally coupled to the damper cylinder and having a longitudinal opening therethrough, and defining a first end of the rebound chamber,

wherein the piston rod is disposed through the seal head opening and the damping piston defines a second end of the rebound chamber.

18. The damper of claim 17 , wherein the damping piston comprises:

a compression valve operable to restrict fluid flow from the compression chamber to the rebound chamber, and

a rebound valve operable to restrict fluid flow from the rebound chamber to the compression chamber.

19. The damper of claim 18 , wherein the intensifier valve is disposed in the damper cylinder and defines a first end of the reserve chamber.

Assignments (10)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
RELEASE OF PATENT SECURITY INTEREST Recorded Jun 4, 2019
From: SUNTRUST BANK, AS ADMINISTRATIVE AGENT
To: FOX FACTORY, INC.
Reel/Frame 049371/0573 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR'S NAME PREVIOUSLY RECORDED ON REEL 031007 FRAME 0958. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF TRADEMARK SECURITY INTEREST. Recorded Aug 22, 2013
From: COMPASS GROUP DIVERSIFIED HOLDINGS LLC
To: FOX FACTORY, INC.
Reel/Frame 031059/0649 →
SECURITY AGREEMENT Recorded Aug 15, 2013
From: FOX FACTORY, INC.
To: SUNTRUST BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 031015/0255 →
RELEASE OF SECURITY INTEREST Recorded Aug 14, 2013
From: COMPASS DIVERSIFIED HOLDINGS LLC
To: FOX FACTORY, INC.
Reel/Frame 031007/0958 →
FIRST AMENDMENT TO INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Oct 26, 2011
From: FOX FACTORY, INC.
To: COMPASS GROUP DIVERSIFIED HOLDINGS LLC
Reel/Frame 027124/0088 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2008
From: FOX, ROBERT C.
To: FOX FACTORY, INC.
Reel/Frame 021421/0367 →
Continuity (5)
Continuation 11261051 · Oct 27, 2005
Continuation PCTUS2004038661 · Nov 18, 2004
Continuation 10661334 · Sep 12, 2003
Provisional Application 60485485 · Jul 8, 2003
Related Publication 20080277218A1 · Nov 13, 2008