Environmentally-friendly polyurethane matting and the method of production thereof
View Patent ↗The present invention discloses an environmentally-friendly polyurethane matting and a method of production thereof. The environmentally-friendly polyurethane matting comprises a leather surface, a polyurethane middle layer and an anti-slip leather bottom layer. The present invention is applied with the polyurethane instead of silica gel. The polyurethane avoids oil seepage when the matting is used, as is therefore environmentally-friendly fire proof, and safe. The elasticity and other performance of the polyurethane are hardly changed during usage, and environmentally-friendly polyurethane matting provides comfort and enhances the tactile feeling when people standing on the matting. Further, the matting has a long service life.
1. An environmentally-friendly polyurethane matting, comprising a leather surface, a polyurethane middle layer and an anti-slip leather bottom layer,
wherein the polyurethane middle layer is thicker than the anti-slip leather bottom layer;
wherein the polyurethane middle layer is made of isocyanate and polyether glycol according to a mass ratio 100:17-72.
2. The environmentally-friendly polyurethane matting according to claim 1 , wherein an elastic middle layer is disposed between the polyurethane middle layer and the anti-slip leather bottom layer, the elastic middle layer is made of PE, sponge, NBR, EVA, TPE, PVC, rubber foaming material, SBR, CR or NR.
3. The environmentally-friendly polyurethane matting according to claim 1 , wherein the polyurethane is a double-composition material, comprising the polyether glycol mixture and the isocyanate that are mixed by a polyurethane foaming machine, and injecting into a mold for compression molding after high speed grinding and mixing the molecular weight of the polyether glycol being 5000.
4. The environmentally-friendly polyurethane matting according to claim 1 , wherein the polyurethane is injected into a mold for compression molding, after high speed grinding and mixing of the isocyanate and the polyether glycol.
5. The environmentally-friendly polyurethane matting according to claim 1 , wherein the polyurethane is injected into a mold for compression molding after high speed grinding and mixing of the isocyanate, the polyether glycol, and a small molecule polyhydric alcohol.
6. The environmentally-friendly polyurethane matting according to claim 1 , wherein the polyurethane is injected into a mold for compression molding after high speed grinding and mixing of the isocyanate, the polyether glycol, and a polyamine.
7. A method for producing an environmentally-friend 1 y polyurethane matting, the process comprising
providing a base, a suction mechanism and a clamping ring; wherein the middle of the top surface of the base is concaved to be a cavity, which is disposed with a bottom surface and a wall surrounding the bottom surface, the bottom surface of the cavity s disposed with several suction holes; the suction mechanism is connected to the suction holes; the clamping ring is connected to the base and capable of rotating between an open position and a closed position around the base;
moving the clamping ring to make the clamping ring situated in the open position;
disposing a leather surface on the cavity of the base, wherein the periphery of the leather surface is extended out of the wall of the cavity, the suction mechanism pumps air to make the leather surface stick via suction on the bottom wall of the cavity, and a retaining cavity is formed on the leather surface;
moving the clamping ring to make the clamping ring situated in the close position, wherein the clamping ring is sleeved on the outside of the wall of the cavity and pressed against the periphery of the leather surface;
injecting polyurethane into the retaining cavity of the leather surface, wherein the polyurethane is formed as a polyurethane middle layer;
laminating an anti-slip leather bottom layer onto the polyurethane middle layer;
connecting the peripheries of the anti-slip leather bottom layer and the leather surface by welding.
8. A method for producing an environmentally-friendly polyurethane matting, the process comprising:
providing a base and a suction mechanism; wherein a lock catch is further disposed on the base; wherein the middle of the top surface of the base is concaved to be a cavity, which is disposed with a bottom surface and a wall surrounding the bottom surface, the bottom surface of the cavity is disposed with several suction holes; the suction mechanism is connected to the suction holes;
disposing a leather surface on the cavity of the base, wherein the periphery of the leather surface is extended out of the wall of the cavity, the suction mechanism pumps air to make the leather surface stick via suction on the bottom wall of the cavity, and a retaining cavity is formed on the leather surface;
locking the periphery of the leather surface to the base via the lock catch:
injecting polyurethane into the retaining cavity of the leather surface, the polyurethane is formed as a polyurethane middle layer;
laminating an anti-slip leather bottom layer onto the polyurethane middle layer;
connecting the peripheries of the anti-slip leather bottom layer and the leather surface by welding.