Protective edge inserts and cases including such inserts
Disclosed herein are protective inserts for sensitive devices, including devices with screen interfaces, which cases provide protection from front, back and edge impacts.
1. A protective insert for a protective case, comprising:
a longitudinal body comprising a front surface and a back surface opposite to the front surface;
at least one longitudinal protective element disposed at the front surface, the at least one longitudinal protective element comprising an upper surface and a sidewall extending downwardly from the upper surface, wherein the at least one longitudinal protective element further comprises a body that comprises a base layer and a surface layer, and a polymeric material encapsulated by the base layer and the surface layer;
a plurality of channels defined in the at least one protective element, each of the channels disposed about perpendicular to the at least one protective element and comprising a sidewall extending downwardly from the upper surface; and
a plurality of cushioning regions defined by the plurality of channels, disposed in the at least one protective element.
2. The protective insert of claim 1 , further comprising a longitudinal channel disposed in the at least one longitudinal protective element to define at least two longitudinal protective sub-elements.
3. The protective insert of claim 2 , wherein each of the at least two longitudinal protective sub-elements comprises a plurality of cushioning medallions defined by the plurality of channels disposed between the cushioning medallions.
4. The protective insert of claim 1 , wherein the channel sidewalls are perpendicular to the upper surface.
5. The protective insert of claim 1 , wherein the channel sidewalls define an angle θ.
6. The protective insert of claim 1 , wherein each of the cushioning medallions has a length, and the length of each of the at least two longitudinal protective sub-elements varies.
7. The protective insert of claim 1 , wherein the channel sidewalls define an angle β.
8. The protective insert of claim 7 , further comprising a channel disposed between the sidewall of the at least one longitudinal protective element and a flange.
9. The protective insert of claim 1 , further comprising a flange extending outwardly from the sidewall of the at least one longitudinal protective element.
10. The protective insert of claim 1 , wherein the surface layer is continuously bonded to the polymeric material.
11. The protective insert of claim 1 , wherein the base layer is continuously bonded to the polymeric material.
12. The protective insert of claim 1 , wherein the surface layer and the base layer are both continuously bonded to the polymeric material.
13. The protective insert of claim 1 , wherein the polymeric material is a rate dependent foam.
14. The protective insert of claim 13 , wherein the rate dependent foam comprises a polyurethane foam.
15. The protective insert of claim 1 , wherein each of the base layer and the surface layer are selected from the group consisting of film, fabric, composites thereof, and combinations of the foregoing.
16. The protective insert of claim 15 , wherein the film is a thermoplastic polyurethane elastomer.
17. The protective insert of claim 1 , disposed in a case comprising opposing walls and a sidewall connected to the opposing walls.
18. The protective insert of claim 17 , wherein the protective insert is disposed in the sidewall.
19. The protective insert of claim 17 , further comprising a protective insert disposed on one or both of the opposing walls.