IP Library Granted Patent US 9,246,169
Granted Patent B2
US 9,246,169 · App. 13/169,622 · Granted Jan 26, 2016

Positive electrode active material for nonaqueous electrolyte secondary battery, method for making the same, positive electrode including the same, and battery including the positive electrode

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Quick Facts
Patent No.
US 9,246,169
App. No.
13/169,622
Granted
Jan 26, 2016
Kind
B2
Abstract

A positive electrode active material for a nonaqueous electrolyte secondary battery includes a positive electrode active material particle and a compound containing a rare earth element and a carbonate, the compound having a particle size of 1 to 100 nm and being adhered to a surface of the positive electrode active material particle. The ratio of the compound relative to the positive electrode active material particle is 0.005% to 0.4% by mass on a rare earth element basis. The positive electrode active material particle is composed of a lithium transition metal oxide having a layered structure.

Claims (31)

1. A nonaqueous electrolyte secondary battery comprising:

a positive electrode;

a negative electrode;

a separator; and

a nonaqueous electrolyte, wherein

the positive electrode comprising a positive electrode active material,

the positive electrode active material comprising:

positive electrode active material particles; and

particles comprising a compound containing a rare earth element and a carbonate,

wherein the particles comprising a compound containing a rare earth element and a carbonate have a particle size of 1 to 100 nm and the particles comprising a compound containing a rare earth element and a carbonate are directly dispersed particles on the positive electrode active material particles, and

wherein the ratio of the particles comprising a compound containing a rare earth element and a carbonate relative to the positive electrode active material particles is 0.005% to 0.4% by mass on a rare earth element basis, and

the positive electrode active material particles are composed of a lithium transition metal oxide having a layered structure.

2. The nonaqueous electrolyte secondary battery according to claim 1 , wherein the nonaqueous electrolyte comprises a nitrile compound comprising a chain saturated hydrocarbon group and a nitrile group.

3. The nonaqueous electrolyte secondary battery according to claim 2 , wherein the number of nitrile groups in the nitrile compound is 2 or 3.

4. A method for making the nonaqueous electrolyte secondary battery of claim 1 , comprising making the nonaqueous electrolyte secondary battery by:

a compound adhering step of adhering particles comprising a compound containing a rare earth element and a carbonate to a surface of a positive electrode active material particle, the compound adhering step comprising

mixing a positive electrode active material particle with a solution in which carbon dioxide is dissolved, and

adding a solution in which a salt containing at least one element selected from rare earth elements is dissolved.

5. The method according to claim 4 , further comprising:

a heat treatment step of conducting heat treatment at a temperature of 500° C. or less after the compound adhering step.

6. The method according to claim 4 , wherein a bubbling technique is used to dissolve carbon dioxide in the solution.

7. The method according to claim 5 , wherein a bubbling technique is used to dissolve carbon dioxide in the solution.

8. The method according to claim 5 , wherein the heat treatment step is conducted at a temperature of from 80° C. to 500° C.

9. The nonaqueous electrolyte secondary battery according to claim 1 , wherein the size of the particles comprising a compound containing a rare earth element and a carbonate compound are from 1 nm to 50 nm.

10. The nonaqueous electrolyte secondary battery according to claim 1 , wherein said lithium transition metal oxide comprises at least one selected from the group consisting of lithium cobaltate, a Ni—Co—Mn lithium complex oxide, a Ni—Al—Mn lithium complex oxide, and a Ni—Co—Al lithium complex oxide.

11. The nonaqueous electrolyte secondary battery according to claim 1 , wherein the ratio of the particles comprising a compound containing a rare earth element and a carbonate to the positive electrode active material particles is 0.01% to 0.34% by mass on a rare earth element basis.

12. The nonaqueous electrolyte secondary battery according to claim 1 , wherein the particles comprising a compound containing a rare earth element and a carbonate are evenly dispersed particles on the positive electrode active material particles.

13. The nonaqueous electrolyte secondary battery according to claim 11 , wherein the particles comprising a compound containing a rare earth element and a carbonate are evenly dispersed particles on the positive electrode active material particles.

14. The nonaqueous electrolyte secondary battery according to claim 1 , wherein the rare earth element in the compound containing a rare earth element and a carbonate is at least one selected from erbium, lanthanum, neodymium, samarium, and europium.

15. The nonaqueous electrolyte secondary battery according to claim 11 , wherein the rare earth element in the compound containing a rare earth element and a carbonate is at least one selected from erbium, lanthanum, neodymium, samarium, and europium.

16. The nonaqueous electrolyte secondary battery according to claim 13 , wherein the rare earth element in the compound containing a rare earth element and a carbonate is at least one selected from erbium, lanthanum, neodymium, samarium, and europium.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD.
Reel/Frame 064745/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2011
From: MATSUMOTO, HIROYUKI; OGASAWARA, TAKESHI
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 026577/0030 →