IP Library Granted Patent US 9,308,521
Granted Patent B2
US 9,308,521 · App. 14/157,022 · Granted Apr 12, 2016

Zeolite Y

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Quick Facts
Patent No.
US 9,308,521
App. No.
14/157,022
Granted
Apr 12, 2016
Kind
B2
Abstract

Process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700 to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from 700 to 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from 800 to 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from 850 to 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from 900 to 950° C. and (v) the steam partial pressure is at least 0.07 bar at a temperature of from 950 to 1000° C., a modified zeolite Y obtainable by such process, zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peaks at 3605 and 3670 cm −1 and zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

Claims (23)

1. A process for preparing a modified zeolite Y which process comprises subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700° C. to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from greater than 700° C. to less than 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from greater than 800° C. to less than 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from greater than 850° C. to less than 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from greater than 900° C. to less than 950° C. or (v) the steam partial pressure is at least 0.07 bar at a temperature of from greater than 950° C. to less than 1000° C.

2. A process according to claim 1 , in which process the zeolite Y has a silica to alumina molar ratio of more than 10.

3. A process according to claim 2 , in which process the calcination is carried out during a time of from 20 minutes to 5 hours.

4. A process according to claim 3 , in which process the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 Å, and a surface area of at least 875 m 2 /g.

5. The process of claim 1 wherein the modified zeolite Y has a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 .

6. A process according to claim 1 , in which process the zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

7. A process according to claim 6 , in which process the zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 10 micromole/gram.

8. A modified zeolite Y prepared by subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700° C. to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from greater than 700° C. to less than 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from greater than 800° C. to less than 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from greater than 850° C. to less than 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from greater than 900° C. to less than 950° C. or (v) the steam partial pressure is at least 0.07 bar at a temperature of from greater than 950° C. to less than 1000° C.

9. The modified zeolite Y of claim 8 wherein the zeolite Y has a silica to alumina molar ratio of more than 10.

10. The modified zeolite Y of claim 9 , wherein the calcination of the zeolite Y is carried out during a time of from 20 minutes to 5 hours.

11. The modified zeolite Y of claim 10 , wherein the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 Å, and a surface area of at least 875 m 2 /g.

12. A zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 .

13. A zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

14. The zeolite Y according to claim 13 , which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 10 micromole/gram.

15. The modified zeolite Y of claim 8 having a silica to alumina molar ratio of at least 10, wherein the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 .

16. A process according to claim 8 , in which process the zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram.

17. A process according to claim 16 , in which process the zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 10 micromole/gram.

18. A method of using a zeolite, wherein a modified zeolite Y prepared by subjecting zeolite Y having a silica to alumina molar ratio of at least 10 to calcination at a temperature of from 700° C. to 1000° C. wherein (i) the steam partial pressure is at most 0.06 bar at a temperature of from greater than 700° C. to less than 800° C., (ii) the steam partial pressure is at most 0.08 bar at a temperature of from greater than 800° C. to less than 850° C., (iii) the steam partial pressure is at least 0.03 bar at a temperature of from greater than 850° C. to less than 900° C., and (iv) the steam partial pressure is at least 0.05 bar at a temperature of from greater than 900° C. to less than 950° C. or (v) the steam partial pressure is at least 0.07 bar at a temperature of from greater than 950° C. to less than 1000° C. is used as an adsorbent.

19. The modified zeolite Y of claim 18 wherein the zeolite Y has a silica to alumina molar ratio of more than 10.

20. The modified zeolite Y of claim 19 , wherein the calcination of the zeolite Y is carried out during a time of from 20 minutes to 5 hours.

21. The modified zeolite Y of claim 20 , wherein the zeolite Y before calcination has a bulk silica to alumina molar ratio of greater than 13, a unit cell size in the range of from 24.10 to 24.40 Å, and a surface area of at least 875 m 2 /g.

22. A method of using a zeolite, wherein a modified zeolite Y having a silica to alumina molar ratio of at least 10, the infrared spectrum of which has a peak at 3700 cm −1 but substantially no peak at 3670 cm −1 is used as an adsorbent.

23. A method of using a zeolite, wherein a modified zeolite Y having a silica to alumina molar ratio of at least 10, which zeolite Y has an acidity as measured by exchange with perdeuterated benzene of at most 20 micromole/gram is used as an adsorbent.

Assignments (22)
MERGER Recorded Mar 12, 2026
From: ECOVYST US CATALYSTS LLC
To: ADVANCED MATERIALS & CATALYSTS LLC
Reel/Frame 074060/0841 →
RELEASE OF SECURITY INTEREST Recorded Jan 2, 2026
From: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
To: ECOVYST CATALYST TECHNOLOGIES LLC; ECOVYST US CATALYSTS LLC
Reel/Frame 073351/0549 →
RELEASE OF SECURITY INTEREST Recorded Jan 2, 2026
From: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
To: ECOVYST CATALYST TECHNOLOGIES LLC; ECOVYST US CATALYSTS LLC
Reel/Frame 073351/0633 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT NO. 2 Recorded Dec 23, 2025
From: ECOVYST US CATALYSTS LLC
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 074050/0133 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Dec 23, 2025
From: ECOVYST US CATALYSTS LLC
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 074050/0311 →
CONFIRMATION OF DIVISION Recorded Dec 22, 2025
From: ECOVYST CATALYST TECHNOLOGIES LLC
To: ECOVYST US CATALYSTS LLC
Reel/Frame 074023/0497 →
MERGER Recorded Jul 15, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 068321/0831 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Aug 13, 2021
From: ECOVYST CATALYST TECHNOLOGIES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 057182/0552 →
ABL PATENT SECURITY AGREEMENT Recorded Aug 13, 2021
From: ECOVYST CATALYST TECHNOLOGIES LLC
To: CITIBANK, N.A., AS AGENT
Reel/Frame 057182/0449 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY NAME PREVIOUSLY RECORDED AT REEL: 057089 FRAME: 0345. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Aug 6, 2021
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: PQ CORPORATION
Reel/Frame 057109/0688 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 038860/0900 Recorded Aug 5, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: PQ CORPORATION
Reel/Frame 057089/0382 →
PARTIAL RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 056539/0903 Recorded Aug 5, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT
To: PQ CORPORATION
Reel/Frame 057089/0255 →
PARTIAL RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 038861/0071 Recorded Aug 5, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: PQ CORPORATION
Reel/Frame 057089/0345 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2021
From: PQ CORPORATION
To: ECOVYST CATALYST TECHNOLOGIES LLC
Reel/Frame 057140/0261 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Jun 10, 2021
From: PQ CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 056539/0903 →
RELEASE OF SECURITY INTEREST IN PATENTS AT R/F 053281/0474 Recorded Jun 10, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: PQ CORPORATION
Reel/Frame 056539/0782 →
SECURITY INTEREST Recorded Jul 22, 2020
From: PQ CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 053281/0474 →
RELEASE OF SECURITY INTEREST AT R/F 38860/0012 Recorded Jul 22, 2020
From: WELLS FARGO BANK, N.A., AS COLLATERAL AGENT
To: PQ CORPORATION
Reel/Frame 053281/0616 →
PATENT SECURITY AGREEMENT (NOTES) Recorded Jun 1, 2016
From: PQ CORPORATION
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 038860/0012 →
PATENT SECURITY AGREEMENT (TERM) Recorded Jun 1, 2016
From: PQ CORPORATION
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 038860/0900 →
PATENT SECURITY AGREEMENT (ABL) Recorded Jun 1, 2016
From: PQ CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 038861/0071 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2014
From: COOPER, DAVID ALLEN; OUWEHAND, CORNELIS; DOMOKOS, LASZLO; ONG, LAY HWA
To: PQ CORPORATION
Reel/Frame 033222/0043 →