IP Library Granted Patent US 9,397,341
Granted Patent B2
US 9,397,341 · App. 14/249,316 · Granted Jul 19, 2016

Printed energy storage device

Inventors: Vera N. Lockett (Phoenix, AZ); Leila Daneshi (Phoenix, AZ); William J. Ray (Fountain Hills, AZ); John G. Gustafson (Chandler, AZ)
Assignee: NthDegree Technologies Worldwide Inc.
H01M4/625C07D233/58H01M2/1653H01M4/06H01M4/12H01M4/42H01M4/50H01M4/661H01M4/663H01M4/666H01M4/668H01M6/166H01M6/40H01M10/0569
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Quick Facts
Patent No.
US 9,397,341
App. No.
14/249,316
Granted
Jul 19, 2016
Kind
B2
Abstract

An energy storage device includes a printed current collector layer, where the printed current collector layer includes nickel flakes and a current collector conductive carbon additive. The energy storage device includes a printed electrode layer printed over the current collector layer, where the printed electrode layer includes an ionic liquid and an electrode conductive carbon additive. The ionic liquid can include 1-ethyl-3-methylimidazolium tetrafluoroborate (C 2 mimBF 4 ). The current collector conductive carbon can include graphene and the electrode conductive carbon additive can include graphite, graphene, and/or carbon nanotubes.

Claims (30)

1. An energy storage device, comprising:

a printed collector layer, wherein the printed current collector layer comprises nickel flakes and a current collector conductive carbon additive; and

a printed electrode layer printed over the current collector layer, wherein the printed electrode layer comprises an ionic liquid and an electrode conductive carbon additive,

wherein the ionic liquid includes a cation selected from the group consisting of 1-ethyl-3-methylimidazolium, butyltrimethylammonium, 1-butyl-3-methylimidazolium, 1-methyl-3-propylimidazolium, 1-hexyl-3-methylimidazolium, choline, ethylammonium, tributylmethylphosphonium, tributyl(tetradecyl)phosphonium, trihexyl(tetradecyl)phosphonium, 1-ethyl-2,3-methylimidazolium, 1-butyl-1-methylpiperidinium, diethylmethylsulfonium, 1-methyl-1-propylpiperidinium, 1-butyl-2-methylpyridinium, 1-butyl-4-methylpyridinium, and 1-butyl-1-methylpyrrolidinium, and

wherein the ionic liquid includes an anion selected from the group consisting of tetrafluoroborate, tris(pentafluoroethyl)trifluorophosphate, trifluoromethanesulfonate, hexafluorophosphate, ethyl sulfate, dimethyl phosphate, methansulfonate, triflate, tricyanomethanide, dibutylphosphate, bis(trifluoromethylsulfonyl)imide, bis-2,4,4-(trimethylpentyl)phosphinate, iodide, chloride, bromide, and nitrate.

2. The device of claim 1 , wherein the printed electrode layer comprises a printed anode electrode layer and the energy storage device comprises a zinc manganese dioxide battery.

3. The device of claim 1 , wherein the current collector conductive carbon additive comprises graphene.

4. The device of claim 1 , wherein the electrode conductive carbon additive comprises at least one of graphite, graphene, and carbon nanotubes.

5. The device of claim 4 , wherein the carbon nanotubes comprises multi-wall carbon nanotubes.

6. The device of claim 1 , wherein the printed current collector layer comprises a polyester component formed in-situ from a polycarboxylic component and a polyol component.

7. The device of claim 6 , wherein the polycarboxylic component comprises glutaric acid and the polyol component comprises ethylene glycol.

8. The device of claim 1 , further comprising an electrolyte comprising the ionic liquid.

9. The device of claim 8 , wherein the electrolyte further comprises zinc tetrafluoroborate.

10. A method of fabricating an energy storage device, comprising:

printing a current collector layer over a substrate, wherein the current collector layer comprises nickel flakes and a current collector conductive carbon additive; and

printing an electrode layer over the current collector layer, wherein the electrode layer comprises an ionic liquid and an electrode conductive carbon additive,

wherein the ionic liquid includes a cation selected from the group consisting of 1-ethyl-3-methylimidazolium, butyltrimethylammonium, 1-butyl-3-methylimidazolium, 1-methyl-3-propylimidazolium, 1-hexyl-3-methylimidazolium, choline, ethylammonium, tributylmethylphosphonium, tributyl(tetradecyl)phosphonium, trihexyl(tetradecyl)phosphonium, 1-ethyl-2,3-methylimidazolium, 1-butyl-1-methylpiperidinium, diethylmethylsulfonium, 1-methyl-1-propylpiperidinium, 1-butyl-2-methylpyridinium, 1-butyl-4-methylpyridinium, and 1-butyl-1-methylpyrrolidinium, and

wherein the ionic liquid includes an anion selected from the group consisting of tetrafluoroborate, tris(pentafluoroethyl)trifluorophosphate, trifluoromethanesulfonate, hexafluorophosphate, ethyl sulfate, dimethyl phosphate, methansulfonate, triflate, tricyanomethanide, dibutylphosphate, bis(trifluoromethylsulfonyl)imide, bis-2,4,4-(trimethylpentyl)phosphinate, iodide, chloride, bromide, and nitrate.

11. The method of claim 10 , wherein the energy storage device comprises a zinc manganese dioxide battery.

12. The method of claim 10 , wherein printing the current collector layer comprises mixing the nickel flakes and the current collector conductive carbon additive with a polycarboxylic acid and a polyol.

13. The method of claim 12 , wherein mixing comprises forming a polyester in-situ from the polycarboxylic acid and the polyol.

14. The method of claim 10 , further comprising providing a separator adjacent the electrode layer, wherein the separator comprises at least one of polypropylene, polyethylene, polytetrafluoroethylene, cellulose, and aramid.

15. The method of claim 14 , wherein the separator is a non-printed separator.

16. The method of claim 10 , wherein the current collector conductive carbon additive comprises graphene.

17. The method of claim 10 , wherein the electrode conductive carbon additive comprises at least one of graphite, graphene, and carbon nanotubes.

18. The method of claim 10 , wherein the ionic liquid comprises 1-ethyl-3-methylimidazolium tetrafluoroborate (C 2 mimBF 4 ).

19. The method of claim 10 , wherein printing the electrode layer comprises printing the electrode layer with the electrode conductive carbon additive at a concentration of 0.5 weight % to 5 weight %.

20. The method of claim 19 , wherein the electrode layer comprises an anode electrode layer.

21. The method of claim 10 , wherein printing the electrode layer comprises printing the electrode layer with the electrode conductive carbon additive at a concentration of 1.5 weight % to 24 weight %.

22. The method of claim 21 , wherein the electrode layer comprises a cathode electrode layer.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2025
From: PRINTED ENERGY PTY LTD
To: RABIN WORLDWIDE, INC.
Reel/Frame 071027/0430 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE’S NAME PREVIOUSLY RECORDED ON REEL 69534 FRAME 121. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 2, 2025
From: RABIN WORLDWIDE, INC.
To: PRINTEGRICA, INC.
Reel/Frame 071162/0028 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2024
From: RABIN WORLDWIDE, INC.
To: PRINTEGRICA
Reel/Frame 069534/0121 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2017
From: NTHDEGREE TECHNOLOGIES WORLDWIDE INC.
To: PRINTED ENERGY PTY LTD
Reel/Frame 042477/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2017
From: NTHDEGREE TECHNOLOGIES WORLDWIDE INC
To: PRINTED ENERGY PTY LTD
Reel/Frame 041002/0593 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2016
From: PLANNING FOR SUCCESS LLC
To: NTHDEGREE TECHNOLOGIES WORLDWIDE INC
Reel/Frame 041085/0789 →
SECURITY INTEREST Recorded Mar 25, 2016
From: NTHDEGREE TECHNOLOGIES WORLDWIDE INC
To: PLANNING FOR SUCCESS LLC
Reel/Frame 038260/0059 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2014
From: LOCKETT, VERA N.; DANESHI, LEILA; RAY, WILLIAM J.; GUSTAFSON, JOHN G.
To: NTHDEGREE TECHNOLOGIES WORLDWIDE INC.
Reel/Frame 033260/0916 →
Continuity (4)
Continuation In Part 14050145 · Oct 9, 2013
Continuation In Part PCTUS2013064309 · Oct 10, 2013
Provisional Application 61712219 · Oct 10, 2012
Related Publication 20140302373A1 · Oct 9, 2014