IP Library Granted Patent US 9,401,549
Granted Patent B2
US 9,401,549 · App. 13/500,791 · Granted Jul 26, 2016

Method of curing a coating agent on a crimp terminal

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Quick Facts
Patent No.
US 9,401,549
App. No.
13/500,791
Granted
Jul 26, 2016
Kind
B2
Abstract

A wire-equipped crimp terminal includes a wire, a crimp terminal and a coating agent. The wire has a conductor exposed from an insulative sheath. The crimp terminal has a crimping piece which is press-deformed to embrace the conductor. The coating agent is coated to a first part of the crimp terminal. A recess is formed at a non-coating part of the crimp terminal where the coating agent is not coated. The coating agent is cured by irradiating light or an electron beam to the first part in a state where a part of the coating agent flowing out from the first part is received in the recess.

Claims (18)

1. A method of curing a coating agent, comprising:

preparing a wire having a conductor exposed from an insulative sheath;

preparing a crimp terminal having a crimping piece which is press-deformed to embrace the conductor;

coating an electrically-conductive coating agent to a first part of the crimping piece such that the coating agent covers an area of the crimp terminal from the first part to a bare end of the conductor exposed from the insulative sheath;

forming a recess at a non-coating part of the crimp terminal where the coating agent is not coated; and

curing the coating agent by irradiating light or an electron beam to the first part in a state where the coating agent flowing out from the first part is received in the recess, wherein the coating agent is coated to the first part by a spray gun.

2. The method of curing a coating agent as set forth in claim 1 , wherein

the recess is formed at a boundary area between the first part and the non-coating part in the non-coating part.

3. The method of curing a coating agent as set forth in claim 2 , wherein

the first part includes at least one of a clearance between an inner surface of the press-deformed crimping piece and the conductor and an area including an outer surface of the press-deformed crimping piece and surface of the conductor exposed from a peripheral edge of the press-deformed crimping piece.

4. The method of curing a coating agent as set forth in claim 1 , wherein

the first part includes at least one of a clearance between an inner surface of the press-deformed crimping piece and the conductor and an area including an outer surface of the press-deformed crimping piece and surface of the conductor exposed from a peripheral edge of the press-deformed crimping piece.

5. The method of curing a coating agent as set forth in claim 1 , wherein

the recess is formed by driving or pressing a punch into a surface on one side of a bottom plate of the crimp terminal while maintaining a flat surface on an opposite side of the bottom plate opposite the one side.

6. The method of curing a coating agent as set forth in claim 1 , wherein

the recess is formed such that a total depth thereof is less than a plate thickness of a bottom plate of the crimp terminal.

7. The method of curing a coating agent as set forth in claim 6 , wherein

the total depth is greater than or equal to 50 percent of the plate thickness and less than or equal to 60 percent of the plate thickness.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2012
From: KUMAKURA, HIDETO; ITO, YUICHI; ASAKURA, NOBUYUKI
To: YAZAKI CORPORATION
Reel/Frame 028006/0688 →