IP Library Granted Patent US 9,440,198
Granted Patent B2
US 9,440,198 · App. 14/279,377 · Granted Sep 13, 2016

Zwitterion-functionalized block copolymer membranes and associated block copolymer composition

Inventors: Patrick Joseph McCloskey (Watervliet, NY); Julia Lam Lee (Niskayuna, NY); Hongyi Zhou (Niskayuna, NY); Cathryn Ellen Olsen (Wilton, NY); David Roger Moore (Rexford, NY); Matthew Jeremiah Misner (Delanson, NY); Louisa Ruth Carr (Schenectady, NY)
Assignee: General Electric Company
B01D71/80B01D69/08B01D71/82C08L81/06A61M1/16B01D71/40B01D71/68B01D2323/36B01D2325/18
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Quick Facts
Patent No.
US 9,440,198
App. No.
14/279,377
Granted
Sep 13, 2016
Kind
B2
Abstract

A membrane including a block copolymer is presented. The block copolymer includes at least one block A including structural units having a formula (I), and at least one block B including structural units having a formula (II). A hollow-fiber membrane for hemodialysis or hemofiltration, and associated block copolymer are also presented.

Claims (73)

1. A membrane, comprising:

a block copolymer comprising at least one block A comprising structural units having a formula (I), and at least one block B comprising structural units having a formula (II):

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

R1 and R2 are independently at each occurrence a hydrogen atom, a nitro group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

R3 is a hydrogen atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

R4 is a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

Y is independently at each occurrence a bond, an oxygen atom, a sulfur atom, a sulfinyl group, a sulfonyl group, a phenylphosphine group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

Q is a bond, an oxygen atom, a sulfur atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical; and

Z is a zwitterion functional group.

2. The membrane of claim 1 , wherein the block B comprises structural units having a formula (III):

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

Q is a bond, an oxygen atom, a sulfur atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical; and

R1 and R2 are independently at each occurrence a hydrogen atom, a nitro group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical.

3. The membrane of claim 1 , wherein the zwitterion functional group comprises sulfobetaine, carboxybetaine, phosphorylcholine, or combinations thereof.

4. The membrane of claim 1 , wherein the block A comprises structural units having a formula (IV):

wherein R 3 and R 5 are independently at each occurrence a hydrogen atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

R 4 and R 6 are independently a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical.

5. The membrane of claim 1 , wherein the block A further comprises structural units having a formula (V):

R 3 and R 5 are independently at each occurrence a hydrogen atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

R 4 is a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical.

6. The membrane of claim 1 , wherein a mole fraction of the zwitterion functional group in the block A is in a range from about about 5 percent to about 100 percent.

7. The membrane of claim 1 , wherein a mole fraction of the zwitterion functional group in the block A is in a range from about about 35 percent to about 70 percent.

8. The membrane of claim 1 , wherein the number of repeat units in the block B is in a range from about 20 to about 200.

9. The membrane of claim 1 , wherein the number of repeat units in the block A is in a range from about 1 to about 25.

10. The membrane of claim 1 , wherein the block copolymer comprises structural units having a formula (VI):

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

“x” is an integer in a range from about 20 to about 200;

“y” is an integer in a range from about 1 to about 25;

Y is independently at each occurrence a bond, an oxygen atom, a sulfur atom, a sulfinyl group, a sulfonyl group, a phenylphosphine group, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

Q is a bond, an oxygen atom, a sulfur atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

W is independently at each occurrence a radical having a formula (VII) or (VIII):

with the proviso that at least one of W in the block copolymer is a radical having the formula (VIII);

R 1 and R 2 are independently at each occurrence a hydrogen atom, a nitro group, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

R 3 , R 5 , and R 7 are independently at each occurrence a hydrogen atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

R 4 and R 6 are independently a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical.

11. The membrane of claim 1 , wherein the block copolymer comprises structural units having a formula (IX):

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

“x” is an integer in a range from about 20 to about 200;

“y” is an integer in a range from about 1 to about 25;

Y is independently at each occurrence a bond, an oxygen atom, a sulfur atom, a sulfinyl group, a sulfonyl group, a phenylphosphine group, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

Q is a bond, an oxygen atom, a sulfur atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

W is independently at each occurrence a radical having a formula (VII) or (VIII):

with the proviso that at least one W in the block copolymer is a radical having the formula (VIII);

R 1 and R 2 are independently at each occurrence a hydrogen atom, a nitro group, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical;

R 3 , R 5 , and R 7 are independently at each occurrence a hydrogen atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

R 4 and R 6 are independently a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical.

12. The membrane of claim 1 , wherein the membrane has a hollow-fiber configuration.

13. A hollow-fiber module comprising a plurality of membranes as defined in claim 11 .

14. A hollow-fiber membrane for bio-separation, comprising a block copolymer comprising at least one block A comprising structural units having a formula (I), and at least one block B comprising structural units having a formula (II):

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

R1 and R2 are independently at each occurrence a hydrogen atom, a nitro group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

R3 is a hydrogen atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

R4 is a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

Y is independently at each occurrence a bond, an oxygen atom, a sulfur atom, a sulfinyl group, a sulfonyl group, a phenylphosphine group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical;

Q is a bond, an oxygen atom, a sulfur atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

Z is a zwitterion functional group.

15. The hollow-fiber membrane of claim 14 , wherein the block B comprises structural units having a formula (III)

wherein “a” and “b” are independently at each occurrence 0, 1, 2, 3, or 4;

“n”, “p”, “q” and “r” are independently 0 or 1;

Q is a bond, an oxygen atom, a sulfur atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical; and

R1 and R2 are independently at each occurrence a hydrogen atom, a nitro group, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical.

16. The hollow-fiber membrane of claim 14 , wherein the zwitterion functional group comprises sulfobetaine, carboxybetaine, phosphorylcholine, or combinations thereof.

17. The hollow-fiber membrane of claim 14 , wherein the block A comprises structural units having a formula (IV):

wherein R 3 and R 5 are independently at each occurrence a hydrogen atom, a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical; and

R 4 and R 6 are independently a C 1 -C 12 aliphatic radical, a C 3 -C 12 cycloaliphatic radical, or a C 3 -C 12 aromatic radical.

18. The hollow-fiber membrane of claim 14 , wherein the block A further comprises structural units having a formula (V):

R3 and R5 are independently at each occurrence a hydrogen atom, a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical; and

R4 is a C1-C12 aliphatic radical, a C3-C12 cycloaliphatic radical, or a C3-C12 aromatic radical.

Assignments (5)
CHANGE OF NAME Recorded Apr 26, 2021
From: GE HEALTHCARE BIO-SCIENCES AB
To: CYTIVA SWEDEN AB
Reel/Frame 056145/0604 →
MERGER Recorded Oct 8, 2020
From: GENERAL ELECTRIC COMPANY
To: GE HEALTHCARE BIO-SCIENCE AB
Reel/Frame 054034/0022 →
CHANGE OF NAME Recorded Oct 8, 2020
From: GE HEALTHCARE BIO-SCIENCES AB
To: CYTIVA SWEDEN AB
Reel/Frame 054034/0055 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2020
From: GENERAL ELECTRIC COMPANY
To: GE HEALTHCARE BIO-SCIENCES AB
Reel/Frame 053969/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2014
From: MCCLOSKEY, PATRICK JOSEPH; LEE, JULIA LAM; ZHOU, HONGYI; OLSEN, CATHRYN ELLEN; MOORE, DAVID ROGER; MISNER, MATTHEW JEREMIAH; CARR, LOUISA RUTH
To: GENERAL ELECTRIC COMPANY
Reel/Frame 032909/0300 →
Continuity (1)
Related Publication 20150328597A1 · Nov 19, 2015