IP Library Granted Patent US 9,520,522
Granted Patent B2
US 9,520,522 · App. 14/045,352 · Granted Dec 13, 2016

Method of manufacturing solar cell module

Inventors: Tomoyoshi Furihata (Annaka, JP); Atsuo Ito (Annaka, JP); Hiroto Ohwada (Annaka, JP); Hyung Bae Kim (Annaka, JP); Sumio Sekiyama (Annaka, JP); Junichi Tsukada (Annaka, JP); Atsushi Yaginuma (Annaka, JP); Naoki Yamakawa (Annaka, JP)
Assignee: SHIN-ETSU CHEMICAL CO., LTD.
H01L31/18H01L31/0203H01L31/048Y02E10/50
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Quick Facts
Patent No.
US 9,520,522
App. No.
14/045,352
Granted
Dec 13, 2016
Kind
B2
Abstract

A method of manufacturing a solar cell module comprising pressing a first silicone gel sheet provided on a sunlight receiving surface of a solar cell string and a second silicone gel sheet provided on an opposite side sunlight non-receiving surface of the solar cell string in vacuum to encapsulate the solar cell string with the first and second silicone gel sheets; disposing the sunlight receiving surface side of the first silicone gel sheet on one surface of a transparent light receiving panel and disposing butyl rubber in a picture frame-like shape along an outer peripheral portion of a panel where the first silicone gel sheet is not formed and laying the light receiving panel and the light non-receiving panel or back sheet over each other with the silicone gel sheet-encapsulated solar cell string on the inside, and pressing them at 100 to 150° C. in vacuum to press bond the light receiving surface panel and the light non-receiving surface panel or back sheet to each other through the butyl rubber.

Claims (12)

1. A method of manufacturing a solar cell module comprising:

pressing a first silicone gel sheet provided on a sunlight receiving surface of a solar cell string and a second silicone gel sheet provided on an opposite side sunlight non-receiving surface of the solar cell string in a first vacuum to encapsulate the solar cell string with the first and second silicone gel sheets; and then

disposing a sunlight receiving surface side of the first silicone gel sheet on one surface of a transparent light receiving panel which is to be a sunlight incidence surface except an outer peripheral region thereof and disposing butyl rubber in a picture frame-like shape along the outer peripheral region of the one surface of the transparent light receiving panel which is to be a sunlight incidence surface where the first silicone gel coating is not formed, or disposing a sunlight non-receiving surface side of the second silicone gel sheet on one surface of a light non-receiving panel or back sheet which is to be a sunlight non-incidence side except an outer peripheral region thereof and disposing butyl rubber in a picture frame-like shape along the outer peripheral region of the one surface of the sunlight non-receiving panel or back sheet which is to be a sunlight non-incidence side where the second silicone gel coating is not formed and laying the light receiving panel and the light non-receiving panel or back sheet over each other with the silicone gel sheet-encapsulated solar cell string on the inside, and pressing them at 100 to 150° C. in a second vacuum for at least one minute but no longer than five minutes to press bond the light receiving panel and the light non-receiving panel or back sheet to each other through the butyl rubber, and

wherein the first silicone gel sheet and the second silicone gel sheet are a sheet of a silicone gel obtained by curing a silicone gel composition comprising:

(A) an organopolysiloxane having at least one silicon-bonded alkenyl group in one molecule and represented by the following average compositional formula (1):

R a R 1 b SiO (4-a-b)/2   (1)

wherein R is an alkenyl group, R 1 is independently an unsubstituted or substituted monovalent hydrocarbon group not having any aliphatic unsaturated bond, a is a positive number of 0.0001 to 0.2, b is a positive number of 1.7 to 2.2, and a+b is 1.9 to 2.4;

(B) an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule; and

(C) a platinum catalyst,

the silicone gel having a penetration of 30 to 200.

2. The method of manufacturing a solar cell module according to claim 1 , wherein the thickness of the first silicone gel sheet and the second silicone gel sheet is 200 to 1,000 μm.

3. The method of manufacturing a solar cell module according to claim 1 , wherein before the first vacuum the sunlight receiving surface side of the first silicone gel sheet or the sunlight non-receiving surface side of the second silicone gel sheet are subjected to a plasma irradiation treatment or an excimer beam irradiation treatment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2013
From: FURIHATA, TOMOYOSHI; ITO, ATSUO; OHWADA, HIROTO; KIM, HYUNG BAE; SEKIYAMA, SUMIO; TSUKADA, JUNICHI; YAGINUMA, ATSUSHI; YAMAKAWA, NAOKI
To: SHIN-ETSU CHEMICAL CO., LTD.
Reel/Frame 031341/0197 →
Priority Claims (1)
JP 2012-221805 · Oct 4, 2012 · national
Continuity (1)
Related Publication 20140099746A1 · Apr 10, 2014