IP Library Granted Patent US 9,540,312
Granted Patent B2
US 9,540,312 · App. 15/012,444 · Granted Jan 10, 2017

Non-flammable electrolyte composition including carbonate-terminated perfluoropolymer and phosphate-terminated or phosphonate-terminated perfluoropolymer and battery using same

Inventors: Alexander Teran (Oakland, CA); Benjamin Rupert (Berkeley, CA); Eduard Nasybulin (Fremont, CA); Joanna Burdynska (Berkeley, CA)
Assignee: Blue Current, Inc.
C07C69/96H01M4/661H01M10/0525H01M10/0565H01M10/0567H01M10/0568H01M10/0569H01M10/4235H01M2004/028H01M2300/0034H01M2300/0037H01M2300/0082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,540,312
App. No.
15/012,444
Granted
Jan 10, 2017
Kind
B2
Abstract

Provided herein are functionally substituted fluoropolymers suitable for use in liquid and solid non-flammable electrolyte compositions. The functionally substituted fluoropolymers include perfluoropolyethers (PFPEs) having high ionic conductivity. Also provided are non-flammable electrolyte compositions including functionally substituted PFPEs and alkali-metal ion batteries including the non-flammable electrolyte compositions.

Claims (39)

1. A non-flammable electrolyte composition comprising:

an electrolyte liquid comprising a carbonate-terminated fluoropolymer, a phosphate-terminated or phosphonate-terminated fluoropolymer, and one or more additives, wherein the weight ratio of the carbonate-terminated fluoropolymer to the phosphate-terminated or phosphonate-terminated fluoropolymer is at least 1.6:1 and together the carbonate-terminated fluoropolymer and phosphate-terminated or phosphonate-terminated fluoropolymer constitute at least 50% by weight of the electrolyte liquid, wherein the carbonate-terminated fluoropolymer includes a terminal perfluoropolyether group that terminates in CF 3 (CF 2 ) n′ wherein n′ is 0 or an integer greater or equal to 1, and wherein the phosphate-terminated or phosphonate-terminated fluoropolymer includes a terminal perfluoropolyether group that terminates in CF 3 (CF 2 ) n″ , wherein n″ is 0 or an integer greater or equal to 1.

2. The non-flammable electrolyte composition of claim 1 , wherein the one or more additives comprise a conductivity enhancing additive, a viscosity reducer, a voltage stabilizer, a wettability additive, a flame retardant, or a mixture thereof.

3. The non-flammable electrolyte composition of claim 1 , wherein the carbonate-terminated fluoropolymer corresponds to one of the following structures S5to S12:

4. The non-flammable electrolyte composition of claim 1 , wherein the phosphate-terminated or phosphonate-terminated fluoropolymer corresponds to one of structures P3-P10:

5. The non-flammable electrolyte composition of claim 1 , wherein the non-flammable electrolyte composition has a flash point greater than 120° C. and a self-extinguishing time of zero.

6. The non-flammable electrolyte composition of claim 1 , wherein the non-flammable electrolyte composition has an ionic conductivity of from 0.1 mS/cm. to 3 mS/cm at 25° C.

7. The non-flammable electrolyte composition of claim 1 , wherein the terminal perfluoropolyether group that terminates in CF 3 (CF 2 ) n″ is an unbranched perfluoropolyether group.

8. The non-flammable electrolyte composition of claim 1 , further comprising an alkali metal salt.

9. The non-flammable electrolyte composition of claim 8 , wherein the electrolyte liquid is homogenous in the absence of the alkali metal salt at 25° C.

10. The non-flammable electrolyte composition of claim 1 , wherein the one or more additives comprise one or more cyclo alkyl carbonate additives.

11. The non-flammable electrolyte composition of claim 10 , wherein the electrolyte liquid is at least 5% the one or more cyclo alkyl carbonate additives by weight.

12. The non-flammable electrolyte composition of claim 10 , wherein the electrolyte liquid is at least 15% the one or more cyclo alkyl carbonate additives by weight.

13. The non-flammable electrolyte composition of claim 10 , wherein the electrolyte liquid is at least 20% the one or more cyclo alkyl carbonate additives by weight.

14. The non-flammable electrolyte composition of claim 1 , wherein the one or more additives comprises a conductivity enhancing additive selected from ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), fluoroethylene carbonate, vinylene carbonate (VC), dimethylvinylene carbonate (DMVC), vinylethylene carbonate (VEC), divinylethylene carbonate, phenylethylene carbonate, diphenyl ethylene carbonate, γ-butyrolactone, trimethylphosphate, triethylphosphate, triphenyl phosphate, trifluoroethyl dimethylphosphate, tris(trifluoroethyl)phosphate, or a mixture thereof.

15. The non-flammable electrolyte composition of claim 14 , wherein the conductivity enhancing additive constitutes between about 1% to about 30% by weight of the electrolyte liquid.

16. The non-flammable electrolyte composition of claim 1 , wherein the one or more additives comprises a flame retardant selected from trimethylphosphate, triethylphosphate, triphenylphosphate, trifluoroethyl dimethylphosphate, and tris(trifluoroethyl)phosphate.

17. The non-flammable electrolyte composition of claim 16 , wherein the flame retardant constitutes between about 1% to about 20% by weight of the electrolyte liquid.

18. The non-flammable electrolyte composition of claim 1 , wherein the carbonate-terminated fluoropolymer corresponds to Formula I:

Rf—X o —R′  (I)

wherein Rf is the terminal perfluoropolyether group that terminates in CF 3 (CF 2 ) n′ ;

X is an alkyl, fluoroalkyl, ether, or fluoroether group, wherein o is zero or an integer ≧1; and

R′ is a carbonate containing group.

19. The non-flammable electrolyte composition of claim 18 , wherein the X o in Formula I is an ether.

20. The non-flammable electrolyte composition of claim 1 , wherein the phosphate-terminated or phosphonate-terminated fluoropolymer corresponds to Formula I:

Rf—X o —R′  (I)

wherein Rf is the perfluoropolyether group that terminates in CF 3 (CF 2 ) ″ ;

X is an alkyl, fluoroalkyl, ether, or fluoroether group, wherein o is zero or an integer ≧1; and

R′ is a phosphate-containing or phosphonate-containing group.

21. The non-flammable electrolyte composition of claim 20 , wherein the X o in Formula I is an ether.

22. The non-flammable electrolyte composition of claim 20 , wherein the phosphate-containing or phosphonate-containing group comprises structure S16 or S17:

wherein Y′ and Y″ are independently selected from an aliphatic, alkyl, aromatic, heterocyclic, phosphate, or phosphonate containing group.

23. The non-flammable electrolyte composition of claim 22 , wherein R′ of the phosphate-terminated or phosphonate-terminated fluoropolymer corresponding to Formula I is a phosphate-containing group and Y′ and Y″ are each a methyl group such that the phosphate-containing group comprises structure P1:

24. A battery comprising:

an anode;

a separator;

a cathode;

at least one cathode current collector; and

the non-flammable electrolyte composition according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2016
From: TERAN, ALEXANDER; RUPERT, BENJAMIN; NASYBULIN, EDUARD; BURDYNSKA, JOANNA
To: BLUE CURRENT, INC.
Reel/Frame 037755/0885 →
Continuity (7)
Provisional Application 62111213 · Feb 3, 2015
Provisional Application 62130238 · Mar 9, 2015
Provisional Application 62147053 · Apr 14, 2015
Provisional Application 62111217 · Feb 3, 2015
Provisional Application 62147047 · Apr 14, 2015
Provisional Application 62211412 · Aug 28, 2015
Related Publication 20160226101A1 · Aug 4, 2016