Converted intermodal container for use as a water processing tank
An intermodal container converted to a tank for processing wastewater has a process wall detachable from a hatchway in a wall of the container. The process wall is bolted to an interior facing flange in the container wall and is installed so as to sandwich a gasket and a lip between the process wall and the flange. When the process wall is at a container end wall, first components for interface with water to be treated are sealingly fixed into one part of the process wall designed to be below the level of contained water. Second process components such as those associated with communication cabling, power cabling or piping to be run through the converted container are sealingly fixed into an upper part of the process wall above a design level of contained water to be treated.
1. An intermodal container converted for use as a tank for processing water, the container having a roof, a floor, side walls, an end wall at one end and a door at the other end, the side walls and the end wall reinforced to form side walls and a first end wall of a tank, a second end wall of the tank formed by a bulkhead wall near said other container end, the bulkhead wall fixed to the container roof and side walls, a flexible liner tub part for containing water to be processed, the liner tub part supported by the floor and mounted against the tank walls, the bulkhead wall having a first aperture therein with a first margin part of the bulkhead wall bounding said first aperture formed with a flange surface facing into the interior of the tank, the liner tub part having a second aperture therein corresponding in position to the position of the first aperture, and a process wall detachably mounted to the first flange surface, with a second margin of the liner bounding the second aperture sandwiched between a first boundary part of the mounted process wall and the flange surface, and a plurality of interface components mounted and sealed at ports in the process wall to provide inputs to, and outputs from, the tank interior, reinforcing members adjacent the container roof, the reinforcing members having first fixtures therein for suspending items in the interior of the container tank, and a liner cap part attached to the roof at a plurality of the first fixtures.
2. A container as claimed in claim 1 , the interface components comprising first process components for interface with water to be trated within the tank, the first process components sealingly fixed into a lower part of the process wall to have an operational interface with water to be processed in the tank.
3. A container as claimed in claim 2 , the interface components further comprising first utility components sealingly fixed into an upper part of the process wall for entry of any communication cabling and piping, the second components above a design level of water to be processed within the tank.
4. A container as claimed in claim 1 , the container having first reinforcing of the side and first end walls.
5. A container as claimed in claim 4 , said bulkhead wall having second relatively heavier duty reinforcing of parts of said bulkhead wall bounding the first aperture.
6. A container as claimed in claim 1 , the first process wall bolted to the first flange surface by a plurality of bolt and nut combinations, heads of the bolts at the interior of the tank covered by a plate welded to the first process wall and sealing the bolt connections from the interior of the tank.
7. A container as claimed in claim 1 , the liner cap part attached at said roof by a plurality of second fixtures engaging respective ones of the first fixtures at anchor locations, the second fixtures including a gasket assembly to prevent access to the engaged fixtures by water and vapor from the interior of the tank.
8. A container as claimed in claim 1 , the top wall of corrugated form, the corrugations having outboard panels and inboard panels joined by web portions, the reinforcing members being angle bars welded to the interior of the container adjacent the roof and extending across the container.
9. A container as claimed in claim 7 , a margin of the liner tub part sealed to a margin of the liner cap part, one of the liner tub part and the liner cap part overlapping and sealed to the other of the liner tub part and the liner cap part at a subset of the plurality of the engaged first and second fixtures.
10. A container as claimed in claim 7 , further comprising an insulating layer extending over the inside of the container walls, the reinforcing members exposed through the insulating layer at the anchor locations.
11. A container as claimed in claim 1 further comprising a second liner applied to the outside of the side walls, the first end wall and the bulkhead wall.
12. A container as claimed in 1 , further comprising a frame member attached to the process wall to enable balanced power-assisted insertion of the process wall through the first and second apertures into the interior of the tank and subsequent manual maneuvering into position for fixture of the process wall at the flange surface.
13. A container as claimed in claim 1 , the second plurality of interface components including a hatch.
14. An intermodal container converted for use as a tank for processing water, the container having a roof, a floor, side walls an end wall at one end and a door at the other end, the side walls and the end wall reinforced to form side walls and a first end wall of a tank, a second end wall of the tank formed by a bulkhead wall near said other container end, the bulkhead wall fixed to the container roof and side walls, a flexible liner tub part for containing water to be processed, the liner tub part supported by the floor and mounted against the tank walls, the bulkhead wall having a first aperture therein with a first margin part of the bulkhead wall bounding said first aperture formed with a flange surface facing into the interior of the tank, the liner tub part having a second aperture therein corresponding in position to the position of the first aperture, and a process wall detachably mounted to the flange surface, with a second margin of the liner bounding the second aperture sandwiched between a first boundary part of the mounted process wall and the flange surface, and a plurality of interface components mounted and sealed at ports in the process wall to provide inputs to, and outputs from, the tank interior, the tub part of the liner formed from a single sheet of liner material by folding for fitment at junction lines between the floor, the side walls, the end wall and the interior wall, and by folding with envelope folds for fitment at corners between said walls.
15. A container as claimed in claim 14 , the liner tub part made of reinforced polypropylene.
16. An intermodal container converted for use as a tank for processing water, the container having a roof, a floor, side walls an end wall at one end and a door at the other end, the side walls and the end wall reinforced to form side walls and a first end wall of a tank, a second end wall of the tank formed by a bulkhead wall near said other container end, the bulkhead wall fixed to the container roof and side walls, a flexible liner tub part for containing water to be processed, the liner tub part supported by the floor and mounted against the tank walls, the bulkhead wall having a first aperture therein with a first margin part of the bulkhead wall bounding said first aperture formed with a first flange surface facing into the interior of the tank, the liner tub part having a second aperture therein corresponding in position to the position of the first aperture, and a first process wall detachably mounted to the first flange surface, with a second margin of the liner bounding the second aperture sandwiched between a first boundary part of the mounted first process wall and the first flange surface, and a first plurality of interface components mounted and sealed at ports in the first process wall to provide inputs to, and outputs from, the tank interior, the first end wall of the tank having a third aperture therein, a third margin part of said tank end wall bounding the third aperture formed with a second flange surface facing into the interior of the tank, the liner tub part having a fourth aperture therein corresponding in position to the position of the third aperture, and a second process wall detachably mounted to the second flange surface, with a second margin of the liner bounding the fourth aperture sandwiched between a second boundary part of the mounted second process wall and the second flange surface, and a second plurality of interface components mounted and sealed at ports in the second process wall to provide inputs to, and outputs from, the tank interior.
17. A container as claimed in claim 16 , further comprising a duct extending from the first process wall to the second process wall and located above a design level of water to be processed within the tank, the duct housing at least one of communication cabling, power cabling and piping.