IP Library Granted Patent US 9,608,482
Granted Patent B2
US 9,608,482 · App. 14/266,895 · Granted Mar 28, 2017

Motor stator manufacturing method and structure thereof

Inventors: Nai-Hsin Chang (Kaohsiung, TW); Jung-Pei Huang (Kaohsiung, TW)
Assignee: Genese Intelligent Technology Co., Ltd.
H02K1/148H02K3/522H02K2203/03Y10T29/49009
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Quick Facts
Patent No.
US 9,608,482
App. No.
14/266,895
Granted
Mar 28, 2017
Kind
B2
Abstract

A motor stator manufacturing method includes: prefabricating separate detachable coil sets and coil wire ends thereof; arranging connection points on a printed circuit board on which to assemble or reassemble the separate detachable coil sets; selectively connecting or reconnecting the coil wire ends with the connection points of the printed circuit board to form or change into a predetermined design of various motor stator types; and mounting the separate detachable coil sets in a stator seat to form or change into the AC motor stator type. In another embodiment, the method includes: prefabricating the separate detachable coil sets and coil wire ends thereof; mounting the separate detachable coil sets in the stator seat; arranging the connection points on the printed circuit board and assembling or reassembling the printed circuit board with the separate detachable coil sets; and selectively connecting or reconnecting the coil wire ends with the connection points of the printed circuit board to form or change into the predetermined design of various motor stator types.

Claims (24)

1. A motor stator manufacturing method comprising:

prefabricating a plurality of first separate detachable coil sets and a plurality of second separate detachable coil sets and coil wire ends thereof;

arranging connection points on a printed circuit board on which to assemble or reassemble the plurality of first separate detachable coil sets and the plurality of second separate detachable coil sets;

selectively connecting or reconnecting the coil wire ends with the connection points of the printed circuit board to form or change into a predetermined design of various motor stator types; and

mounting the plurality of separate detachable coil sets and the plurality of second separate detachable coil sets in a stator seat to form or change into the AC motor stator type;

wherein a first single winding is formed on first pole teeth of each of the plurality of first separate detachable coil sets and a plurality of second windings is formed on second pole teeth of each of the plurality of second separate detachable coil sets prior to being assembled or reassembled;

wherein the plurality of first separate detachable coil sets is arranged to form a primary coil set and the plurality of second separate detachable coil sets is arranged to form a plurality of secondary coil sets to form an AC motor stator;

wherein the primary coil set is a single primary coil formed by connecting each first single winding, with each of the first pole teeth having the first single winding; and

wherein the plurality of secondary coil sets includes a plurality of secondary coils formed by connecting the plurality of second windings, with each of the second pole teeth having the plurality of second windings, wherein each secondary coil set includes a high secondary coil set, a middle secondary coil set and a lower secondary coil set to form a variably controllable motor stator.

2. The motor stator manufacturing method as defined in claim 1 , wherein the stator seat has an inner circumferential edge to combine with the plurality of first and second separate detachable coil sets.

3. The motor stator manufacturing method as defined in claim 1 , wherein the coil wire ends include a plurality of primary coil wire ends and a plurality of secondary coil wire ends.

4. The motor stator manufacturing method as defined in claim 1 , wherein the coil wire ends include a plurality of starting ends and a plurality of terminal ends.

5. A motor stator manufacturing method comprising:

prefabricating a plurality of first separate detachable coil sets and a plurality of second separate detachable coil sets and coil wire ends thereof;

mounting the plurality of first separate detachable coil sets and the plurality of second separate detachable coil sets in a stator seat;

arranging connection points on a printed circuit board and assembling or reassembling the printed circuit board with the plurality of first separate detachable coil sets and the plurality of second separate detachable coil sets; and

selectively connecting or reconnecting the coil wire ends with the connection points of the printed circuit board to form or change into a predetermined design of various motor stator types;

wherein a first single winding is formed on first pole teeth of each of the plurality of first separate detachable coil sets and a plurality of second windings is formed on second pole tooth of each of the plurality of second separate detachable coil sets prior to being assembled or reassembled;

wherein the plurality of first separate detachable coil sets is arranged to form a primary coil set and the plurality of second separate detachable coil sets is arranged to form a plurality of secondary coil sets to form an AC motor stator;

wherein the primary coil set is a single primary coil formed by connecting each first single winding, with each of the first pole teeth having the first single winding; and

wherein the plurality of secondary coil sets includes a plurality of secondary coils formed by connecting the plurality of second windings, with each of the second pole teeth having the plurality of second windings, wherein each secondary coil set includes a high secondary coil set, a middle secondary coil set and a lower secondary coil set to form a variably controllable motor stator.

6. The motor stator manufacturing method as defined in claim 5 , wherein the stator seat has an inner circumferential edge to combine with the plurality of first and second separate detachable coil sets.

7. The motor stator manufacturing method as defined in claim 5 , wherein the coil wire ends include a plurality of primary coil wire ends and a plurality of secondary coil wire ends.

8. The motor stator manufacturing method as defined in claim 5 , wherein the coil wire ends include a plurality of starting ends and a plurality of terminal ends.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2014
From: CHANG, NAI-HSIN; HUANG, JUNG-PEI
To: GENESE INTELLIGENT TECHNOLOGY CO., LTD.
Reel/Frame 032796/0923 →
Priority Claims (2)
TW 100220282 U · Oct 28, 2011 · national
TW 103103394 A · Jan 29, 2014 · national
Continuity (2)
Continuation In Part 13409462 · Mar 1, 2012
Related Publication 20140300226A1 · Oct 9, 2014