Method and arrangement for attaching a chip to a printed conductive surface

1. A method for attaching a chip to a printed conductive surface, the method comprising:

forming the printed conductive surface on a substrate by means of printed electronics to establish at least one conductive pattern on the substrate;

heating the chip to a first temperature, which is lower than what the chip and the substrate can stand without being damaged by the heat; and

pressing the chip at the first temperature against the at least one conductive pattern established by the printed conductive surface with a first pressing force, wherein a heated roll is configured to transfer heat to the chip during pressing of the chip at the first temperature, and wherein the heated roll presses the chip against the printed conductive surface in a nip between the heated roll and a support roll, wherein a carrier band provides the chip to the nip for disposition on the substrate and wherein the carrier band brings the chip into thermal contact with the heated roll prior to pressing the chip;

wherein a combination of said first temperature and said first pressing force is sufficient to at least partly locally melt a material of the at least one conductive pattern established by the printed conductive surface.

2. The method according to claim 1 , wherein the chip comprises a metal base, and said first pressing force causes a pressure between the chip and the printed conductive surface that is between 0.1 and 10 megapascals.

3. The method according to claim 2 , wherein said first temperature is between 75 and 400 degrees centigrade.

4. The method according to claim 3 , wherein said first temperature is between 75 and 200 degrees centigrade.

5. The method according to claim 1 , wherein the chip comprises a silicon base, and said first pressing force causes a pressure between the chip and the pattern established by the printed conductive surface that is between 0.02 and 0.5 megapascals.

6. The method according to claim 5 , further comprising applying flux to selected parts of at least one of the pattern established by the printed conductive surface.

7. The method according to claim 6 , wherein the flux is applied to contact points on the chip, and allowed to solidify before pressing the heated chip against the at least one conductive pattern established by the printed conductive surface.

8. The method according to claim 5 , further comprising actively controlling an ambient temperature at the location of pressing the heated chip against the at least one conductive pattern established by the printed conductive surface.

9. The method according to claim 1 , wherein the printed conductive surface and/or substrate comprising one or more printed conductive surfaces is preheated to temperatures between 25-200 degrees centigrade before attaching the chip to the printed conductive surface.

10. The method according to claim 1 , further comprising applying flux to selected parts of at least one of the pattern established by the printed conductive surface.

11. The method according to claim 1 , further comprising actively controlling an ambient temperature at the location of pressing the heated chip against the at least one conductive pattern established by the printed conductive surface.

12. An apparatus for attaching a chip to a printed conductive surface, the apparatus comprising:

a printed conductive surface formed on a substrate by means of printed electronics, wherein the printed conductive surface establishes at least one conductive pattern on the substrate;

a heater configured to heat a chip to a first temperature, which is lower than what the chip and the substrate can stand without being damaged by the heat; and

an actuator comprising a heated roll configured to transfer heat to the chip and to press the chip against the printed conductive surface in a nip between the heated roll and a support roll while the chip is at the first temperature with a first pressing force, and a carrier band configured to provide the chip to the nip for disposition on the substrate, wherein the carrier band is configured to bring the chip into thermal contact with the heated roll prior to pressing the chip against the at least one conductive pattern of the printed conductive surface;

wherein the apparatus is configured to apply said first temperature and said first pressing force in a combination sufficient to at least partly locally melt a material of the at least one pattern established by the printed conductive surface.

13. The apparatus according to claim 12 , wherein the actuator further comprises a manipulator arm configured to pick the chip and to place the chip at a predetermined location on the printed conductive surface corresponding to the location of the at least one conductive pattern.

14. The apparatus according to claim 13 , wherein at least a part of the heater is configured to heat the chip that is waiting to be picked by the manipulator arm.

15. The apparatus according to claim 13 , wherein at least a part of the heater is integrated in the manipulator arm for transferring heat to the chip between picking the chip and placing the chip at said predetermined location on the printed conductive surface corresponding to the location of the at least one conductive pattern.

16. The apparatus according to claim 15 , wherein at least the part of the heater is configured to heat the chip that is waiting to be picked by the manipulator arm.

17. An apparatus for attaching a chip to a printed conductive surface, the apparatus comprising:

a printing section configured to print patterns of an adhesive on a surface of a substrate;

a dielectric transfer roll;

an electric charging apparatus configured to maintain a surface of the dielectric transfer roll at an electrically charged state;

a particle applicator configured to temporarily cover the electrically charged surface of the dielectric transfer roll with a continuous layer of conductive particles;

a section where the surface of the substrate with the patterns of the adhesive is arranged to come into contact with the continuous layer of conductive particles on the electrically charged surface of the dielectric transfer roll,

a heater configured to heat the chip to a first temperature, the first temperature being lower than what the chip and the substrate can stand without being damaged by the heat;

an actuator configured to press the chip against the at least one conductive pattern established by the printed conductive surface while the chip is at the first temperature with a first pressing force, wherein the apparatus is configured to apply said first temperature and said first pressing force in a combination sufficient to at least partly locally melt a material of the at least one conductive pattern established by the printed conductive surface; and

wherein the apparatus is configured to form the printed conductive surface on the substrate by means of printed electronics, the printed conductive surface establishing at least one conductive pattern on the substrate.